A toothbrush head, including at least one two-component cleaning element and at least one bristle tuft element, is produced by injection molding. To achieve high design flexibility regarding the arrangement of the two-component cleaning elements and regarding the material choice, the two-component cleaning elements are manufactured separately or in an upstream molding step. Then the two-component cleaning elements, together with the bristle tufts, are over-molded with plastic material, to form the brush head or a part thereof.

A strip brush assembly with a plurality of elongated polymer bristles forming a section and a plurality of elongated metal bristles forming another section adjacent the polymer bristles section, such that the metal bristles section is supported by the polymer bristles section. The polymer and metal bristles are bonded and encapsulated in a base formed by direct extrusion onto and around the polymer and metal bristles to secure them to the formed base. The strip brush assembly may be used on a tubular mandrel of a street sweeper.

A brush head (10) and a method for manufacturing a welded tuft assembly (20) for a brush head (10). The method includes inserting a bristle tuft (21) into an opening (51) in a retention element (52). A proximal end of the bristle tuft (23) and a proximal side (53) of the retention element are laser welded to at least partially melt the bristle tuft and at least a portion of the proximal side of the retention element together to create a merged proximal end head portion (26) that holds the welded tuft assembly together.

A brush head (100) and a method of making a tuft spike (20) and a brush head with a plurality of tuft spikes. The brush head includes a matrix (30) having a plurality of receptacles (32) formed therein. A plurality of tuft spikes are each formed of a plurality of bristle strands (22) arranged in a tuft (21) having a free end (25) and a proximal end (23) inserted in a spike body (24). Each tuft spike is disposed in one of the receptacles of the matrix. A brush head neck (40) has a distal platen (42) that is connected to and at least partially encompassed in the matrix.

A method for manufacturing a brush head (10). The method includes molding a tuft carrier (50) having at least one retention element (52) that are positioned relative to a handling plate (101). Excess material (59) may be removed from the tuft carrier. The retention elements are loaded into recesses of the handling plate. A bristle tuft (21) comprised of a plurality of bristles (22) is inserted into the opening (51) of each retention element. A proximal end (23) of each bristle tuft (21) is bonded together with at least a portion of the proximal side (53) of each corresponding retention element (52) to form a merged proximal end head portion (26) that secures the bristle tufts and retention elements together as a plurality of merged tuft assemblies (20). A platen (42) of a neck (40) is positioned in relation to the merged tuft assemblies using a cavity in a base plate. A matrix material (30) is overmolded to at least partially encompass the platen and the merged tuft assemblies and form the brush head.

A brush head (10) and a method for manufacturing a brush head. The method includes forming a plurality of retention elements (52) each having an opening (51) therethrough. The retention elements (52) are positioned into corresponding recesses of a plate. A bristle tuft (21) is inserted into each of the openings of the retention elements. A proximal end (23) of each bristle tuft is bonded to the corresponding proximal side of the retention element to form a merged proximal end head portion (26) that secures the bristle tufts and the corresponding retention elements together as a plurality of merged tuft assemblies (20). A neck (40) of the brush head is positioned in relation to the merged tuft assemblies. A platen (42) of the neck and the merged tuft assemblies is at least partially encompassed in a matrix (30).

An interdental brush of the present disclosure includes a base part including a handle part that is grippable by a user, and a core part extending from the handle part and having a diameter or thickness that decreases as a distance from the handle part increases, and a soft part including an anti-slip part covering at least a part of the handle part, and an interdental cleaning part covering the core part and including a plurality of projections for removing foreign substances between teeth, the soft part being formed of an elastic material. The base part includes a plurality of through holes disposed to be spaced apart from each other in a longitudinal direction, and the soft part is provided in a space formed by at least one of the plurality of through holes.

A cell of a brush making device for making at least a part of a toothbrush, having a pin unit having at least one pin, a pin holding sub-unit and a pin guiding sub-unit, the pin having a first section having a first end and a second section having a second end, the first section having a holding structure, and at least one spring section arranged between the first section and the second section, the pin holding sub-unit having a holding structure that is engaged with the holding structure of the pin for fixedly holding the pin, the pin holding sub-unit and the pin guiding sub-unit being arranged for being movable along a first direction towards and away from each other, and the pin guiding sub-unit having a channel for guiding at least a portion of the second section of the pin, the channel being inclined against the first direction.

In order to prevent shaft portion from being broken in ejection of base portion from mold, method for manufacturing interdental cleaning tool includes: base portion forming step of forming base portion by filling first space of primary mold (50) with synthetic resin, which includes first and second mold members (50A, 50B); and cleaning portion forming step of forming cleaning portion around shaft portion by filling second space of secondary mold with elastomer. Base portion forming step uses first and second mold members (50A, 50B). First and second molds include: first and second contact surfaces (51A, 51B); pair of first and second spaced-apart portions (54A, 54B); and first and second connection portions (52A, 52B), angle (θ) between each of first and second spaced-apart portions (54A, 54B) and separation plane being acute.

A method for producing a mouthpiece toothbrush is provided, in which at least one dental arch of the patient for whom the toothbrush is intended is scanned to generate scan data, or an impression of the dental arch is made. Based on the scan data or the then digitised impression, the dental arch space occupied by the dental arch is recorded. A bristle space is constructed around the at least one dental arch, and a toothbrush moulded piece is calculated, the surface of which facing the dental arch is determined by the dental arch space plus the bristle space. The surface is covered with a bristle carpet.