Patent classifications
A47C27/056
Comfort Layer With Liquid Pods And Method Of Making Same
A comfort layer for a bedding or seating product has liquid pods sandwiched between plies of fabric. The plies of fabric are joined with seams thereby creating pockets, at least one liquid pod being inside each pocket. Each seam joining opposed plies of fabric around each of the liquid pods of the comfort layer may be segmented or solid, depending upon the fabric and type of seam.
MATTRESSES, CUSHIONS, AND BODY-SUPPORT PADS OR MATS WITH DEFORMABLE WALLS HAVING FIBER STRANDS EMBEDDED THEREIN
Mattresses, cushions, and body-support mats or pads include a plurality of layers extending in a depth direction from a resting surface, where the resting surface is capable of supporting user(s), to a lower surface, the lower surface being opposite the resting surface. The plurality of layers include a comfort layer that forms an upper layer proximate to the resting surface, where the comfort layer includes deformable walls separated by voids and the deformable walls include a plurality of fiber strands embedded in a cushioning media.
Pneumatic Pocket and Application Thereof
A pneumatic pocket, manufactured by blow molding, has a top portion, a bottom portion, a pocket body connected between the top portion and the bottom portion, defining an air chamber therein, and a through hole communicating the air chamber and the outside. The pocket body has a responding portion and an assembly portion formed in the pocket body in a staggered manner. The responding portion allows the top portion to be deformed and telescoped towards the bottom portion for bearing an external force and driving the through hole to intake or discharge air in response. The assembly portion is configured to allow another pneumatic pocket to be positioned and assembled without interfering the deforming and telescoping of the responding portions thereof, so that the pneumatic pocket can be extended and expanded according to the size of a cushion body side by side, so that the pneumatic pockets can be arranged in the cushion body parallelly side-by-side.
Hybrid Mattress
A flippable mattress includes a first memory foam layer, a second memory foam layer, a core layer disposed therebetween and a transition layer between each foam layer and the core. The first memory foam layer has a thickness, and the second memory foam layer has a thickness that is greater than the thickness of the first memory foam layer. The first transition layer has an IFD less than that of the second transition layer. The mattress is flippable between a first orientation in which the first memory foam layer is above the core layer and the second memory foam layer, and a second orientation in which the second memory foam layer is above the core layer and the first memory foam layer.
Pocketed spring assembly including cushion pads
A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising one piece of fabric folded into first and second opposed plies of fabric. Outer pockets are formed along each string by transverse seams joining the first and second plies. One pocketed spring and at least cushion pad is positioned in each outer pocket. The cushion pad may be individually pocketed. An upper end of each transverse seam may be below an upper surface of the string to partially separate adjacent outer pockets within a string.
Mattress top panel and mattress assemblies with improved airflow
Vertically lapped nonwoven material is used to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.
APPARATUS FOR CONVERTIBLE AND SELECTABLE MATTRESS FIRMNESS
Provided for is a mattress comprising a first layer comprising a first firm layer and a first soft layer, a second layer comprising a second firm layer and a second soft layer, where the second layer and the first layer are in horizontal adjacent contact. The mattress may further comprise a base layer comprising a base top layer and a base bottom layer, where the base layer and the first layer are in vertical adjacent contact, and where the base layer and the second layer are in vertical adjacent contact. The mattress may further comprise a cover comprising a cover top, a cover bottom, and a zipper, where the zipper may separate the cover top from the cover bottom, where a band may be disposed on an inside surface of the cover top, where the band may mask a gap between the first layer and the second layer.
Mattress top panel and mattress assemblies with improved airflow
Vertically lapped nonwoven material is used without cross lapped nonwoven to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.
Hollow tubular center bulging foam spring
A hollow tubular foam spring having a plurality of radially extending holes extending from an outer surface towards a central hollow core. The tubular foam spring is arranged with wall thickness and diameter to height ratios such that center bulging is achieved under compressive loads. In an embodiment, such as in a mattress, seat, cushion or pillow, springs are arranged in an array whereby some impinge upon one another due to central bulging.
MULTILAYER MATTRESS ASSEMBLY AND MANUFACTURING PROCESS
Multilayered mattress assemblies include at least one elongated elastic wrap compressively looped about at least two layers of the mattress assembly to maintain the at least two layers in a fixed relationship relative to one another.