A pocket spring unit comprising a plurality of pocket springs each comprising a coil spring and a pocket. Each of the pockets comprise top portion and bottom portions. Each of the pockets are formed from a continuous top piece of fabric attached to a continuous bottom piece of fabric to form a bond having a plane perpendicular to the longitudinal axis of each coil spring. The pocket spring unit further comprises an attachment layer comprising a top portion comprising an inner and outer surface. The pocket spring unit further comprises a plurality of first cushion elements engaged with the outer surface of the top portion of the attachment layer. The inner surface of the top portion of the attachment element is engaged with the top portion of the pockets of the pocket springs such that each of the first cushion elements act only upon one of the pocket springs.

A spring mattress comprises a plurality of interconnected coil springs enclosed in casings, the springs having a first and a second end, wherein for at least one of the springs, casing portions arranged at the first and second ends of the spring are connected to each other through the spring by a joint. The joined casing portions comprise openings through the spring. Pieces of foam material are arranged in the openings, so that a first portion of each piece of foam material extends towards the first end of the spring and a second portion of each piece of foam material extends towards the second end of the spring. An apparatus and method for manufacturing such a mattress are also disclosed.

A spring mattress comprises a plurality of interconnected coil springs enclosed in casings, the springs having a first and a second end, wherein for at least one of the springs, casing portions arranged at the first and second ends of the spring are connected to each other through the spring by a joint. The joined casing portions comprise openings through the spring. Pieces of foam material are arranged in the openings, so that a first portion of each piece of foam material extends towards the first end of the spring and a second portion of each piece of foam material extends towards the second end of the spring. An apparatus and method for manufacturing such a mattress are also disclosed.

A mattress has a mattress top, a mattress bottom, and a mattress perimeter. The mattress included the following features. An air chamber has an air chamber perimeter. A coiled spring perimeter includes a first set of coiled springs surrounding the air chamber perimeter. A topper portion has a support layer between the air chamber and the mattress top.

A mattress and mattress system for an adjustable base foundation configured to accommodate two mattresses in a side-by-side relationship and independently articulate each of the two mattresses. The mattress generally includes an edge zone about a perimeter of a selected one of the lateral sides, and a comfort zone. The edge zone can have a greater firmness level than the comfort zone. The mattress system includes two mattresses in a side-by-side relationship, wherein each mattress includes the edge zone about the perimeter of a selected one of the lateral sides, and a comfort zone. The mattresses are arranged on the adjustable base foundation such that the exterior facing lateral sides of each mattress are defined by the edge zone. The comfort zone includes the interior facing lateral sides.

The proposed technology provides a spring compression arrangement (100) for a bed mattress (11). The spring compression arrangement (1) comprises a block (1) made of an elastic material, where the block comprises a first outer surface (12a) and an oppositely positioned, second outer surface (12b), the spring compression arrangement (1) further comprises a plurality of springs (2) provided in said block (1), said springs extending in a direction from said second outer surface (12b) to said first outer surface (12a). The proposed technology also provides a bed mattress comprising such a spring compression arrangement as well as a bed comprising bed mattress comprising such a spring compression arrangement. Also disclosed is a method for producing a spring compression arrangement according to the proposed technology.

The present invention relates to a pocket spring core (40). The pocket spring core (40) comprises a plurality of pocketed spring elements (41). Each of the plurality of pocketed spring elements (41) is formed of a pocket (42) and at least one coil spring (43) enclosed by the pocket (42). The pocket spring core (40) comprises furthermore a frame element (44) enclosing an arrangement of the plurality of pocketed spring elements (41) along a circumference of the arrangement. The frame element (44) is glued to several pockets (42) of the plurality of pocketed spring elements (41) using a hot melt adhesive, a polyurethane adhesive or an epoxy lime adhesive.

A mattress assembly includes a cover, a spring pack positioned within the cover, and an inner core positioned within the cover. The inner core includes opposite first and second portions. The first portion has a firmness that is different than a firmness of the second portion. The inner core is configured to be moved between a first configuration in which the first portion directly engages the spring pack and a second configuration in which the second portion directly engages the spring pack to alter a firmness of a sleep surface of the mattress. Methods of use are disclosed.

A mattress assembly includes a cover, a spring pack positioned within the cover, and an inner core positioned within the cover. The inner core includes opposite first and second portions. The first portion has a firmness that is different than a firmness of the second portion. The inner core is configured to be moved between a first configuration in which the first portion directly engages the spring pack and a second configuration in which the second portion directly engages the spring pack to alter a firmness of a sleep surface of the mattress. Methods of use are disclosed.

In described examples, a cushioning unit assembler includes first, second, third, and fourth rows of welding heads, a transport, and a feed module. The welding heads have a welding position and a retracted position. A main axis of the welding heads is oriented in a first dimension while in the welding position. The transport is disposed above the rows of welding heads. The transport has a main axis oriented in a second dimension perpendicular to the first dimension. The feed module includes a pocketed spring intake and a pocketed spring outflow. The transport is mechanically coupled to enable the feed module to move in the second dimension along a scope of movement. An exit aperture of the outflow vertically aligns with welding heads of the first row that are in the welding position, and vertically aligns with welding heads of the second row that are in the welding position.