The present invention relates to a three-dimensional string woven air cushion and a method of manufacturing the same, the three-dimensional string woven air cushion including a lower sheet layer made by interlacing a plurality of weft yarns and a plurality of warp yarns and configured to define a predetermined thickness layer and a bottom surface, an upper sheet layer made by interlacing a plurality of weft yarns and a plurality of warp yarns and configured to define a predetermined thickness layer and a top surface, the upper sheet layer being disposed above the lower sheet layer, provided in parallel with the lower sheet layer, and spaced apart from the lower sheet layer at a predetermined distance, and an interval maintaining yarn layer made by interlacing interval maintaining yarns connected to at least one of the weft yarn and the warp yarn of each of the lower and upper sheet layers, the interval maintaining yarns being continuously interlaced and connected in a zigzag manner in a direction from one side to the other side, thereby providing an advantage that greatly improve a user’s sleeping convenience.

A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.

Body support assembly (1) having a top surface (2) and a spaced away bottom surface (3) defining a cushion volume (4) and defining side walls (5). The air permeability of the top surface (2) is higher than the air permeability of the bottom surface (3). The cushion volume (4) comprises an upper cushion zone (7) and a lower cushion zone (8) and separated by a separation sheet (9). The upper cushion zone (7) and the lower cushion zone (8) comprise of a compressible material (10) which is permeable for air in all directions. The cushion volume (4) further comprises a flow path for air comprising an air inlet (6) in the bottom surface (3), air displacement means (20), a heat exchanger (21), a flow path through the compressible material of the lower cushion zone (8), through openings in the separation sheet (9) and through the compressible material (10) of the upper cushion zone (7) and multiple air outlets as present in the top surface (2).

A multi-layer article of woven fabric includes a woven base layer; a woven mesh layer, disposed above the base layer, the mesh layer utilizing a first common warp for each one of a plurality of stacked wefts; and a woven binding layer, disposed above the mesh layer. The base layer and the binding layer share a second common warp.

Mattress assemblies including phase change materials and processes for dissipating retained in the mattress assemblies generally include a spacer layer in proximity to one or more foam layers containing a phase change material; and a pump in fluid communication with the spacer layer to provide a positive or negative air flow into the spacer layer to reduce retained heat in the phase change materials subsequent to a sleep cycle. The process includes operating the pump between sleep cycles to reduce the retained heat.

A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.

A multilayer weft-knitted fabrics for mattress covers is provided, which comprises a 3D spacer fabric with at least two textile layers. The cover fabric is weft-knitted 3D and comprises openings or recesses at the outer layer thereof.

A seat back for an office chair includes a knit material for extending over a structural frame. The knit material can be formed in a single knitting operation to include cushioning characteristics that vary across different regions of the knit material. The knit material may be a weft knit material having a first layer, a second layer, and a third layer, wherein the third layer is inlayed between the first and second layers and the inlay material is different from at least the first and second layers and provides a degree of cushioning between the first and second layers. The first and second layers are knit according to a predetermined pattern, the predetermined pattern determining crossing lines where the first and second layers cross one another and fix the third layer in position with respect to the first and second layers. The predetermined pattern is differentiated between regions of the back support, such that a first region of the back support has a higher density of crossing lines than a second region of the back support, the first region providing a different degree of cushioning than the second region.

A seat back for an office chair includes a knit material for extending over a structural frame. The knit material can be formed in a single knitting operation to include cushioning characteristics that vary across different regions of the knit material. The knit material may be a weft knit material having a first layer, a second layer, and a third layer, wherein the third layer is inlayed between the first and second layers and the inlay material is different from at least the first and second layers and provides a degree of cushioning between the first and second layers. The first and second layers are knit according to a predetermined pattern, the predetermined pattern determining crossing lines where the first and second layers cross one another and fix the third layer in position with respect to the first and second layers. The predetermined pattern is differentiated between regions of the back support, such that a first region of the back support has a higher density of crossing lines than a second region of the back support, the first region providing a different degree of cushioning than the second region.

A back cushioning member having a tensile structure to reduce discomfort of a seated person. A lower lumbar support 10 installed in a lower portion of a back frame 111 and an upper lumbar support 20 installed in an upper portion of the lower lumbar support 10 are provided. Having vertically two lumbar supports 10, 20 enables a first support plate 12 of the lower lumbar support 10 to be provided so as to correspond mainly to a pelvis part where the sense of contact is hardly perceived, whereby the back cushioning member 112 having a tensile structure can be provided with a predetermined restoring force at a predetermined applicable elastic strength. Since the pelvis part located at a lower portion of a human body can be supported reliably, prevention of collapse of posture can be facilitated. Since the upper lumbar support 20 corresponds mainly to a lumbar part, by setting the upper lumbar support 20 to provide a softer springiness than the lower lumbar support 10, the sense of contact in the lumbar part is suppressed and the feeling during seating can be improved.