Systems, devices and methods to improve safety and efficiency in an operating room comprise providing a suture package that holds new suture needles and needle receptacles for storing used needles. The devices can be safely worn for the surgeon to self-dispense new suture needles in the near surgical field and to secure the used needles into a needle trap or a needle retainer located on his extremity, on his operative instruments or on the surgical drapes. The device may provide automated and/or simplified needle counting both during use and after removal from the surgical field. The device may be configured for ergonomic and efficient use so as to minimize the actions and motions of the surgeon to dispense and secure the needle.

A suture attaching station attaches a needle and a suture to form a single combination. The setup of the crimping unit is facilitated by using an offline measuring fixture. The offline measuring fixture is calibrated by placing a precision gage block into the measuring fixture and then zeroing a digital measuring unit. The gage block is then replaced by the desired crimping die and the reading is noted as an offset for the servo drive of the suture attaching station. This offset is used to set the zero point of the crimping die centre.

A machine for winding sutures into a suture tray package comprises a base platform, a plurality of package nests, a first workstation for placing an empty tray onto one of the package nests, a further workstation for feeding a needle with an attached suture in the tray and parking said needle in the tray, a winding station for winding the suture into a winding channel of the tray, a lid placement station for placing a lid onto one of the package nests, a lid attachment station for attaching the lid to the tray, and an offloading station for removing said trays from the package nests. The further workstation comprises two tweezer grippers, at least one of said tweezer grippers having a V- or U-shaped notch, said V- or U-shaped notch being located at the inside of the notched tweezer gripper facing the second tweezer gripper.

Systems, devices and methods to improve safety and efficiency in an operating room comprise providing a suture package that holds new suture needles and needle receptacles for storing used needles. The devices can be safely worn for the surgeon to self-dispense new suture needles in the near surgical field and to secure the used needles into a needle trap or a needle retainer located on his extremity, on his operative instruments or on the surgical drapes. The device may provide automated and/or simplified needle counting both during use and after removal from the surgical field. The device may be configured for ergonomic and efficient use so as to minimize the actions and motions of the surgeon to dispense and secure the needle.

Devices, systems, and methods are provided for managing suture filament during a tissue repair procedure. One exemplary embodiment of an anchor insertion tool includes a handle, an elongate shaft extending distally from the handle, and a ring disposed around the elongate shaft. The ring can be configured to slide along a length of the shaft, and can be configured to engage a filament extending from an anchor removably coupled to the shaft's distal end during a suture anchor insertion procedure. In some embodiments, the ring can include one or more slots for receiving a filament and maintaining a tension applied to the filament. The ring can also include features that prevent it from rotating with respect to the shaft, such as a boss formed on a ring's central opening that engages a slot formed in the shaft. Other devices, systems, and methods for suture anchor insertion are also provided.

Systems, devices and methods to improve safety and efficiency in an operating room comprise providing a suture package that holds new suture needles and needle receptacles for storing used needles. The devices can be safely worn for the surgeon to self-dispense new suture needles in the near surgical field and to secure the used needles into a needle trap or a needle retainer located on his extremity, on his operative instruments or on the surgical drapes. The device may provide automated and/or simplified needle counting both during use and after removal from the surgical field. The device may be configured for ergonomic and efficient use so as to minimize the actions and motions of the surgeon to dispense and secure the needle.

Devices, systems, and methods are provided for managing suture filament during a tissue repair procedure. One exemplary embodiment of an anchor insertion tool includes a handle, an elongate shaft extending distally from the handle, and a ring disposed around the elongate shaft. The ring can be configured to slide along a length of the shaft, and can be configured to engage a filament extending from an anchor removably coupled to the shaft's distal end during a suture anchor insertion procedure. In some embodiments, the ring can include one or more slots for receiving a filament and maintaining a tension applied to the filament. The ring can also include features that prevent it from rotating with respect to the shaft, such as a boss formed on a ring's central opening that engages a slot formed in the shaft. Other devices, systems, and methods for suture anchor insertion are also provided.

A suture package for retaining a barbed suture is provided. The suture package includes a suture retaining member including an outer wall and an inner wall. The inner wall is radially spaced from the outer wall and defines a suture retaining area therebetween. The inner wall defines a needle retaining area and includes at least one opening therein to permit reception of at least one suture therethrough. The outer wall includes a plurality of inwardly extending tabs configured to engage a cover. The suture package further includes a cover configured to be received within the outer wall of the suture retaining member and to selectively engage the inwardly extending tabs formed thereon.

A machine for winding sutures into a suture tray package comprises a base platform, a plurality of package nests, a first workstation for placing an empty tray onto one of the package nests, a further workstation for feeding a needle with an attached suture in the tray and parking said needle in the tray, a winding station for winding the suture into a winding channel of the tray, a lid placement station for placing a lid onto one of the package nests, a lid attachment station for attaching the lid to the tray, and an offloading station for removing said trays from the package nests. The further workstation comprises two tweezer grippers, at least one of said tweezer grippers having a V- or U-shaped notch, said V- or U-shaped notch being located at the inside of the notched tweezer gripper facing the second tweezer gripper.

A suture attaching station attaches a needle and a suture to form a single combination. The setup of the crimping unit is facilitated by using an offline measuring fixture. The offline measuring fixture is calibrated by placing a precision gage block into the measuring fixture and then zeroing a digital measuring unit. The gage block is then replaced by the desired crimping die and the reading is noted as an offset for the servo drive of the suture attaching station. This offset is used to set the zero point of the crimping die centre.