A vacuum suspension system includes a pump mechanism operatively connectable to a prosthetic socket. The pump mechanism has a first member and a second member. An inflatable bladder is disposed between the first and second members. A fluid chamber is located between the first and second members and fluidly separate from the inflatable bladder. Inflation of the inflatable bladder mechanically separates the first and second parts to create a vacuum pressure in the fluid chamber.

A vacuum assisted suspension system includes a prosthetic foot and a pump mechanism connected to the foot and fluidly couplable to a prosthetic socket. The pump mechanism includes an elongate pivoting member rotatable relative to the prosthetic foot about a joint and including a distal recess. A piston is connected to the foot and is movably received in the recess. A fluid chamber is defined between the piston and the interior of the recess. When no weight is placed on the foot a volume of the fluid chamber is zero or near-zero and when weight of a user is placed on the prosthetic foot the pivoting member rotates away from the piston and expands the volume of the fluid chamber to draw fluid into the fluid chamber from the prosthetic socket.

A suspension liner has a liner body portion, a textile material, and a plurality of seals formed along a length of the suspension liner toward a closed distal end and protruding circumferentially about a liner profile. Each seal has a same shape including a peak having a rounded profile and a width narrowing toward the peak and defines a sealing surface arranged to form a secure interface with an interior wall of the socket that retains the suspension liner within the prosthetic socket. The textile material is located intermediate interior and exterior surfaces of the suspension liner that formed of one or more silicone materials in the area of the seals and the textile material defines the exterior surface of the suspension liner proximal and distal to the seals.

A prosthetic liner for use with a prosthetic socket that has a thermoplastic elastomeric (TPE) layer that is in contact with the amputee's residual limb. The TPE layer is not uniform in thickness but has ridges to extend circumferentially around the TPE layer. A fabric exterior layer covers the outer surface of the TPE layer conforming to the ridges and is used as a substrate to form a mechanical bond to an elastomeric material. Impregnating the elastomeric material within the fabric exterior occurs by applying an uncured material to the fabric exterior layer and onto at least the apex surfaces located within the sealing regions thereby creating an air tight boundary layer when inserted into a socket. When a vacuum is applied the air is evacuated from the volume below the seal layer. An alternative embodiment comprises a silicone or elastomeric liner with at least one non-unitary sealing element made of silicone or other thermoplastic elastomer further comprising a single radially extending, straight or arcuate silicone or a elastomeric engaging member.

An adjustable seal system includes a seal component having a body having an outer surface defining a socket sealing portion arranged to engage and form an airtight seal with an interior surface of a prosthetic socket. The inner surface of the body defines a liner sealing portion arranged to frictionally engage and seal with an outer surface of a prosthetic liner. The liner sealing portion defines a sealing length extending in a proximal direction from an end of the socket sealing portion and terminating at a proximal edge on the body. The length of the liner sealing portion is between about 25 mm and about 35 mm and is selected in relation to the socket sealing portion to vary tractions at the inner and outer surfaces of the seal component.

An adjustable seal system includes a seal component having a body having an outer surface defining a socket sealing portion arranged to engage and form an airtight seal with an interior surface of a prosthetic socket. The inner surface of the body defines a liner sealing portion arranged to frictionally engage and seal with an outer surface of a prosthetic liner. The liner sealing portion defines a sealing length extending in a proximal direction from an end of the socket sealing portion and terminating at a proximal edge on the body. The length of the liner sealing portion is between about 25 mm and about 35 mm and is selected in relation to the socket sealing portion to vary tractions at the inner and outer surfaces of the seal component.

A prosthetic system includes a prosthetic foot defining an upper surface and having a flexible configuration and a pump system attached to the prosthetic foot. The pump system includes a pump mechanism defining a fluid chamber having variable configuration and an actuating part. The actuating part is arranged to selectively engage with and separate a distance from the upper surface of the foot plate to move the pump mechanism between a first position in which a volume of the fluid chamber is zero or near-zero and a second position in which the volume of the fluid chamber is expanded relative to the first position. The volume of the fluid chamber increases when the actuating part moves away from the upper surface of the foot plate.

The walking canister system and method are for manufacturing a prosthetic socket. The system includes a rigid canister, a suspension bladder positioned within the rigid canister, and an outer chamber wicking material arranged in an outer chamber defined between the suspension bladder and the rigid canister. A foam insert includes a contoured exterior surface configured to transfer pressure through to an interior surface thereof to produce consistent surface contact with a residual limb, of a walking patient, having casting material thereon. An inner chamber wicking material is arranged in an inner chamber defined between the foam insert and the suspension bladder. An outer chamber vacuum port is in fluid communication with the outer chamber, and an inner chamber vacuum port is in fluid communication with the inner chamber. An outer chamber suspension sleeve is configured to extend from the residual limb and over the rigid canister.

The conformable convection liner is for use with a prosthetic system and configured to be donned over a residual limb of an amputee. The conformable convection liner includes a tubular body formed from an elastomeric limb-conforming material and including an outer surface and inner surface extending between a proximal end and a distal end thereof. A seal area is defined at the proximal end of the tubular body on the inner surface thereof. An outlet port is positioned at the distal end of the tubular body between the inner and outer surfaces thereof. An inner regulated environment is defined between the inner surface of the tubular body and the residual limb, the inner regulated environment extending between the proximal end of the tubular body with the seal area and the distal end of the tubular body with the outlet port. One or more internal convection guides are formed in the elastomeric limb-conforming material on the internal surface of the tubular body below the seal area and configured to promote the flow of fluid within the inner regulated environment towards the outlet port at the distal end of the tubular body.

A device and method for measuring prosthetic or orthotic slip is presented. An optical sensor device is attached to the prosthesis or orthosis and measures the amount of relative motion between the prosthetic socket and the residual limb surface or between the orthosis and the affected body part. The sensor device is comprised of an optical sensor, a light source, a processing unit and a power source contained within a housing. A system for measuring multidirectional prosthetic or orthotic slip using the sensor device and automatically adjusting the fit of the prosthetic based on a determined threshold is also presented.