Absorbent articles and methods of manufacturing absorbent articles are disclosed. A method for forming a plurality of absorbent articles may comprise advancing a first web in a first direction, attaching first and second elastomeric rear side panel materials to first and second side edges of the first web and forming a first chassis width, attaching first and second elastomeric front side panel materials to the first and second side edges of the first web and forming a second chassis width, and severing the first web through the first and second elastomeric front side panel materials and through the first and second elastomeric rear side panel materials to form a plurality of individual absorbent articles, wherein a ratio of the first chassis width to the second chassis width is between about 1.5 and about 3.0.

A nonwoven composite that has a dimension in a machine direction and a cross-machine direction is provided. The composite comprises a nonwoven facing positioned adjacent to an elastic film. The nonwoven facing contains a spunbond web that is formed by necking a base spunbond web. The base spunbond web includes a plurality of fibers generally oriented in the machine direction and exhibiting a machine direction tensile strength and cross-machine direction tensile strength. The ratio of the machine direction tensile strength to the cross-machine direction tensile strength is about 4:1 or more.

A stretch laminate is disclosed. The stretch laminate may include a layer of nonwoven material that includes an accumulation of filaments and has an inner surface and an outer surface, the outer surface having an ordered arrangement of zones, each zone having an attenuated region adjacent to a build-up region wherein the attenuated region has a first basis weight and the build-up region has a second basis weight greater than the first basis weight, the difference in basis weights corresponding to disposition of the filaments according to the ordered arrangement. The stretch laminate may include a plurality of elastic strands space apart from each other in a crotch-stretch direction. In some examples the elastic strands may have an Average Strand Spacing no greater than 3 mm and/or an Average Decitex no greater than 300, and/or an Average Pre-Strain no greater than 250 percent.

A disposable wearable article includes an elastic film stretchable structure in which an elastic film is laminated between a first sheet layer and a second sheet layer. The first sheet layer and the second sheet layer are bonded to each other through holes passing through the elastic film with many bonded portions arranged at intervals. A region having the elastic film stretchable structure includes a stretchable region that elastically stretches and contracts together with the elastic film. The stretchable region includes a plurality of elastic films disposed so as to have an overlapping portion. The number of laminated layers of the elastic film in a region located in an intermediate portion of the stretchable region in an orthogonal direction (XD) orthogonal to a stretchable direction (ED) is different from that in each of second regions adjacent to both sides of the first region.

An elastic sheet stretchable structure in which a first sheet layer and a second sheet layer are bonded through joint holes penetrating an elastic film at a plurality of sheet joined portions arranged at intervals is included. Joined portion groups in the stretchable region are in a relationship of intersecting a stretchable direction line at respective positions in an orthogonal direction or in a relationship of not intersecting the stretchable direction line at a separation width of 0.5 mm or less in the orthogonal direction of the stretchable direction line. The joined portion groups are in a relationship of not intersecting an oblique line at a predetermined separation width in the orthogonal direction in an oblique line group of oblique lines q in the orthogonal direction intersecting the stretchable direction line within an angle range γ of 45 degrees or less.

An absorbent article includes a chassis comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, and at least one elastically elongatable panel joined to the chassis. The elastically elongatable panel includes a stretch laminate having layers that are joined by ultrasonic bonding. The stretch laminate has at least one cover layer, an elastomeric film attached to the cover layer, the elastomeric film having two surfaces and a skin on at least one of the surfaces. The stretch laminate has at least one anchoring zone and at least one stretch zone. A portion of the skin is located in the anchoring zone and has a plurality of wrinkles, and the wrinkles have furrows.

An absorbent article includes a chassis comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, and at least one elastically elongatable panel joined to the chassis. The elastically elongatable panel includes a stretch laminate having layers that are joined by ultrasonic bonding. The stretch laminate has at least one cover layer, an elastomeric film attached to the cover layer, the elastomeric film having two surfaces and a skin on at least one of the surfaces. The stretch laminate has at least one anchoring zone and at least one stretch zone. A portion of the skin is located in the anchoring zone and has a plurality of wrinkles, and the wrinkles have furrows.

An absorbent article including a first waist region, a second waist region, and a crotch region disposed between the first and second waist regions. The absorbent article also includes a chassis having a topsheet, backsheet, and an absorbent core disposed between the topsheet and the backsheet. An elastic laminate may be joined to the chassis in one of the first or second waist regions. The elastic laminate includes an ultrasonically bonded laminate having a bond pattern. The bond pattern includes a plurality of repeating units and, each repeating unit includes a closed cell unit. The bonds in the bond pattern include a Bond Separation Distance of about 3.5 mm or less.

A stretch laminate is disclosed. The stretch laminate may include a layer of nonwoven material that includes an accumulation of filaments and has an inner surface and an outer surface, the outer surface having an ordered arrangement of zones, each zone having an attenuated region adjacent to a build-up region wherein the attenuated region has a first basis weight and the build-up region has a second basis weight greater than the first basis weight, the difference in basis weights corresponding to disposition of the filaments according to the ordered arrangement. The stretch laminate may include a plurality of elastic strands space apart from each other in a crotch-stretch direction. In some examples the elastic strands may have an Average Strand Spacing no greater than 3 mm and/or an Average Decitex no greater than 300, and/or an Average Pre-Strain no greater than 250 percent.

The invention relates to a nonwoven laminated web (20) for making an elastic closure element (57) of a diaper (56) or an elastic shaping element (59) at the edge (58) of a diaper (56), having at least one laminate layer (21 and 22) of nonwoven textile (21 and 22) and a laminate layer (23) of an elastic film (23) adjacent thereto, the laminate layers (21 and 22, 23) being welded to one another at numerous spots (33) in a stretched state of the film (23). During welding, the film (23) is stretched in a central region (43) transverse to the longitudinal direction (L) of the nonwoven laminate (20) and is not stretched at the two longitudinal edge strips (50) in a width of 5-25% of the total width (G) of the film (23) in each case, so that, in the relaxed state of the film (23), the nonwoven laminate (20) forms folds (44) in the nonwoven layer (21 and 22) in the central region (43), which extend in the longitudinal direction (L) of the nonwoven laminate (20), and at the longitudinal edges (50, 51) has no folds in the nonwoven layer (21 and 22) but forms there two parallel, inelastic stiffening zones, the film (23) having a smooth, closed surface structure (49) at the longitudinal edge strips (50) and a wrinkled, furrowed surface structure (47) in the central region (43).