A method of making a laminate for an absorbent article is provided. The laminate comprises elastic elements disposed at least partially intermediate two substrates. The first substrate has a primary fiber bond pattern formed therein and comprising a plurality of primary fiber bonds. The method comprises forming densified regions in the first substrate. A perimeter of each of the densified regions is larger than a perimeter of each of the primary fiber bonds. The densified regions together form a pattern of densified regions in the first substrate. The method comprises adhesively attaching the elastic elements to the first substrate, joining the second substrate to the first substrate or to some of the elastic elements, and forming a plurality of rugosities in the first substrate by allowing the elastic elements to at least partially contract. The frequency and amplitude ranges of the rugosities result from the pattern of the densified regions.

A system of pantiliners and menstrual pads that can be used to alleviate undesirable conditions associated with dysmenorrhea or other physiological conditions is provided. The pantiliners of the invention include a top layer of composite material, a ventilation layer, and a bottom layer of breathable material. The menstrual pads of the invention include a top layer of composite material, an air-laid layer, a layer of super adsorbent polymer inside the air-laid layer, a ventilation layer, and a bottom layer of breathable material. The present system of pantiliners and menstrual pads is helpful in providing a decrease of pain and other unwanted symptoms during a menstrual cycle. In another advantage, the right placement guide and the left placement guide are provided to assist in placing the menstrual pads of the invention accurately in relation to the undergarment of the user.

A feminine hygiene pad is disclosed. The pad may include a topsheet comprising a nonwoven web, and a fluid management layer beneath the topsheet. The web may include bicomponent staple fibers having an average denier of 1.5 to 2.5 and a sheath-core configuration, have a basis weight of about 18 gsm to 40 gsm, and a plurality of randomly-distributed inter-fiber bonds wherein sheaths of adjacent fibers are fusion-bonded together without compression. The sheaths may comprise PE and the cores may comprise PET, in a weight ratio of 40:60 to 60:40. The web may be formed predominantly of hydrophobic fibers, or the web may include a blend of hydrophilic fibers and hydrophobic fibers, in a weight ratio of 30:70 to 70:30, wherein fiber hydrophilicity is effected by application of a surface treatment composition. The topsheet may bear an application of an anti-stick agent and/or have a pattern of apertures therethrough.

A forming apparatus for forming a plurality of apertures in a nonwoven substrate is provided. The apparatus includes intermeshing members having a first and second member. The first member includes a body portion and a plurality of conical-shaped pins. The plurality of conical-shaped pins each have a first section having a first wall extending from a base portion to a distal portion, at least a portion of the first wall disposed at a first angle greater than 17.5 degrees relative to a central axis. The plurality of conical-shaped pins each have a second section having a second wall extending from a base portion, the base portion extending from the first member body portion, at least a portion of the second wall disposed at a second angle relative to the central axis of each conical-shaped pin, the second angle being different than the first angle and less than 20 degrees.

An absorbent article comprises first and second substrates and one or more elastic elements disposed at least partially intermediate the substrates. The second substrate is attached to the first substrate and/or to portions of the elastic elements. The absorbent article comprises an adhesive having a first and second pattern of elements disposed on first substrate, and first and second texture zones. The first texture zone comprises a first portion of the substrates, a first portion of the elastic elements, and the first pattern of elements of the adhesive and forms a background pattern in the first portion of the substrates. The second texture zone comprises a second portion of the substrates, a second portion of the one or more elastic elements, and the second pattern of elements of the adhesive and forms a macro pattern in the second portion of the substrates.

A system of pantiliners and menstrual pads that can be used to alleviate undesirable conditions associated with dysmenorrhea or other physiological conditions is provided. The pantiliners of the invention include a top layer of composite material, a ventilation layer, and a bottom layer of breathable material. The menstrual pads of the invention include a top layer of composite material, an air-laid layer, a layer of super adsorbent polymer inside the air-laid layer, a ventilation layer, and a bottom layer of breathable material. The present system of pantiliners and menstrual pads is helpful in providing a decrease of pain and other unwanted symptoms during a menstrual cycle. In another advantage, the right placement guide and the left placement guide are provided to assist in placing the menstrual pads of the invention accurately in relation to the undergarment of the user.

Nonwoven fabrics having a plurality of fibers that are bonded to each other to form a coherent web, wherein the fibers comprise a blend of a polylactic acid (PLA) and at least one secondary alkane sulfonate are provided. The nonwoven fabrics exhibit increased tensile strengths, elongation and toughness.

Disclosed is an absorbent article continuous in a longitudinal direction and a transverse direction comprising a front elastic belt region, a back elastic belt region, a crotch region, a waist opening and two leg openings; the front and back elastic belt regions being a laminate comprising an inner sheet made of nonwoven fiber, and an outer sheet made of nonwoven fiber, and a plurality of elastic bodies configured to stretch the front and back elastic belt regions in the transverse direction, the outer sheet having a material caliper of at least about 0.25 mm at 500. Pa; the article further comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet; the absorbent core existing through the entire longitudinal dimension of the crotch region and extending at least partly in the back elastic belt region; the back elastic belt region having a maximum caliper MaxBC and a minimum caliper MinBC according to the measurements herein, wherein the difference between the MaxBC and the MinBC is no greater than about 5 mm.

Nonwoven fabrics having a plurality of fibers that are bonded to each other to form a coherent web, wherein the fibers comprise a blend of a polylactic acid (PLA) and at least one secondary alkane sulfonate are provided. The nonwoven fabrics exhibit increased tensile strengths, elongation and toughness.

An absorbent article comprises a topsheet, a backsheet, and an absorbent core positioned between the topsheet and the backsheet. The absorbent article comprises a nonwoven web. The nonwoven web having a first side and a second side. The nonwoven web comprises thermoplastic fibers and cellulosic fibers. At least a portion of the thermoplastic fibers are present on the first side and at least a portion of the cellulosic fibers are present on the second side. The nonwoven web has a pattern of discrete bond points, wherein the pattern of discrete bond points has a fiber free-length parameter, as defined by the Fiber Free-Length Test, with a value of less than 2.90 mm The second side of the nonwoven web forms part of an exterior surface of the absorbent article.