A partial bespoke protective sports equipment to be worn by a player engaged in a sporting activity is provided. The partial bespoke sports equipment system includes methods for acquiring, storing and processing a player's unique data, namely the anatomical features of the body part against which the partial bespoke equipment is worn. The systems also includes methods of using the player's unique data to manufacture the partial bespoke protective equipment with a partially custom formed internal padding. The system and method allows for the design and manufacture of partial bespoke protective sports equipment that is purposely designed and manufactured to substantially match the anatomical specifications of the player's body part.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

According to the present disclosure, a leg guard is provided with a splint connector that connects a knee guard with a thigh guard. The splint is made of a material and shaped in a way that allows the connector to hold tension like a rope, to hold compression like a support beam, to bend in one plane like a single hinge through the full range of the knee joint, to twist slightly and to create and maintain a consistent separation distance between the knee guard and the thigh guard while the leg guard including the connector is being worn.

A pad protecting a pitcher's thigh has a tube containing a flexible pad around a front of the tube but not between the pitcher's legs and at least a portion of the back of the tube. A belt encircles the pitcher's waist and a padded top portion and connecting strip connect to the belt and extend laterally from the pitcher's navel to just past the pitcher's hip and extends downward to connect to the front of the tube. The padding covers a strike area where the pitcher's glove arm and glove hit the pitcher's hip and thigh when throwing a fast pitch softball.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

An adjustable knee wedge may include a wedge shaped first compressible block, a wedge shaped second compressible block releasably coupled to the wedge shaped first compressible block and a leg guard mounting interface coupled to at least one of the first compressible block and the second compressible block.

A body limb protection system includes an outer layer, an inner layer, and a force dampening and defusing structure. The outer layer includes a first material composition and has an exterior surface that includes a substantially planer area. The inner layer includes a second material composition and has a shape corresponding to a body limb portion. The force dampening and defusing structure is positioned between the inner layer and the outer layer. The force dampening and defusing structure has a shape corresponding to a difference between the shapes of the inner and outer layers. The force dampening and defusing structure includes a plurality of components arranged to reduce pressure on the body limb portion when a force is applied to the substantially planer area.

An article of apparel includes a padding system that dynamically changes configuration in response to an impending impact. The padding system may change from a state that has a high flexibility and offers low protection from impact to a state that has a low flexibility and offers increase protection from impact. The system may use a filament to constrict a plurality of padding elements together in order to increase the overall stiffness of the pad. The filament may be tightened and loosened by a spool. The spool may receive a signal regarding the impending impact from a sensor that is a part of the article of apparel, or a sensor that is separate from it.

Hockey goalkeeper leg pads wearable on legs of a hockey goalkeeper to protect the legs, in which protective parts (e.g., pad members) of the hockey goalkeeper leg pads are adjustable to adjust how the hockey goalkeeper leg pads fit on the legs, and their adjustability is provided in a way that may be relatively light, easy to use, and simple to manufacture.

Devices with internal flexibility sipes, such as slits, provide improved flexibility, improved cushioning to absorb shock and/or shear forces, and improved stability of support. Siped devices can be used in any existing product that provides or utilizes cushioning and stability. These products include human and other footwear, both soles and uppers, as well as orthotics; athletic, occupational and medical equipment and apparel; padding or cushioning, such as for equipment or tool handles, as well as furniture; balls; tires; and any other structural or support elements in a mechanical, architectural, or any other product.