A golf ball with a cover layer composed of a blend of non- or partially neutralized copolymeric or terpolymeric ionomer(s), hydroxyl-functionalized styrenic block copolymer and silane coupling agent (SCA). The amount of SCA is preferably between 0.01 and 2.0 weight percent based on the total weight of the polymer composition. The cover layer preferably has a Shore A hardness less than 90.

A golf ball has a core, an inner cover, an outer cover, and dimples. The golf ball satisfies the following mathematical formulas.
Sa=4500+10(A−0.5B−2Cs)≥4000
0.04Sa+160−20≤D≤0.04Sa+160+20 A: a compression (Atti) of the golfball B: a hardness difference (Shore C) between a surface and a center of the core Cs: (Hi×Ti+2Ho×To)/(Ti+2To) D: a total volume (mm.sup.3) of the dimples Hi: a hardness (Shore D) of the inner cover Ho: a hardness (Shore D) of the outer cover Ti: a thickness (mm) of the inner cover To: a thickness (mm) of the outer cover

A method for forming a golf ball with a graphene core disclosed herein. The method includes mixing a graphene masterbatch material with a polybutadiene material to form a core mixture, wherein the graphene masterbatch material comprises graphene in an amount from 0.1 to 80.0 weight percent of the graphene masterbatch material mixed with a carrier polymer in an amount from 99.9 to 20 weight percent of the graphene masterbatch material.

Multi-piece golf balls containing a multi-layered core structure are provided. The core structure includes a small, heavy inner core (center) having a relatively high specific gravity, an intermediate core layer, and a surrounding outer core layer. The layers of the core structure may have different hardness gradients. In one preferred embodiment, each core layer has a positive hardness gradient. The center of the core comprises a metal material such as copper, steel, brass, tungsten, titanium, aluminum, and alloys thereof. The intermediate core layer is preferably formed from a thermoset composition such as polybutadiene rubber, and the outer core layer is preferably formed from a thermoplastic composition such as an ethylene acid copolymer. The resulting ball has high resiliency and good spin control.

Multi-piece golf balls having a multi-layered solid core and multi-layered cover are provided.

A golf ball comprising layers that have from 0.05% to 70% by weight of a radio-opaque filler, and wherein the concentration of the radio-opaque filler is measurably different in each layer is disclosed herein. The radio-opaque filler is preferably a compound based on barium, bismuth, tungsten, iodine, or reduced iron.

A golf ball includes a core, a mid layer, and a cover. An amount of compressive deformation C3 of the golf ball can be not less than 2.80 mm. The golf ball can satisfy the following mathematical formulas (1) and (2):
C1>(124.8−Hs)/11.5  (1)
C2−C1≥(−1/6*C1+(68−H2)/20+(5−Hd)/100)*T2  (2), where C1 is an amount of compressive deformation (mm) of the core, C2 is an amount of compressive deformation (mm) of a sphere including the core and the mid layer, Hd is Hs−Ho, Ho is a hardness (Shore C) of a center the core, Hs is a hardness (Shore C) of a surface of the core, H2 is a hardness (Shore D) of the mid layer, and T2 is a thickness (mm) of the mid layer.

A golf ball according to the present invention comprises: a core having a diameter of 37-39 mm and a first density; a mantle which surrounds the core, includes amorphous alloy powder, and has a thickness of 0.8-1.2 mm and a second density; and a cover which surrounds the mantle and has a thickness of 1-1.4 mm and a third density.

A golf ball 2 includes a core 4, an inner cover 6, and an outer cover 8. The golf ball 2 satisfies the following mathematical formulas (1), (2), and (3):

5≤(Hi*Ti−Dc*Rc)≤40  (1);

5≤(Hi*Ti−Ho*To)≤40  (2); and

−20≤(Ho*To−Dc*Rc)≤20  (3).

Dc is the amount of compressive deformation (mm) of the core 4,

Rc is the radius (mm) of the core 4,

Hi is the Shore C hardness of the inner cover 6,

Ti is the thickness (mm) of the inner cover 6,

Ho is the Shore C hardness of the outer cover 8, and

To is the thickness (mm) of the outer cover 8.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.