The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets, including tennis racquets, badminton racquets and other sports applications. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. From the standpoint of the player, this allows a racquet frame featuring self customization. From the standpoint of a retailer, the benefit provided is reduction of inventory. The inventive fiber, for example graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure used to form the graphite composite material of which the racquet is comprised. Advantageously, inner and outer tubular members may be used to form the racquet frame, with the inner tubular member extending around the head of the racquet frame. This compares to the standard industry technique of air injection. The racquet is thus not hollow like conventional graphite racquets, and the walls therefore can be made thinner than those of existing graphite racquets still being of the same strength or being stronger, which gives the racquet exceptional performance. In addition, the overall dimensions of, for example the cross-section, of the racquet can also be reduced while still maintaining performance characteristics.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. The inventive fiber (for example, graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure and gives the same or greater strength for a given size compared to conventional racquets. Advantageously, an outer tubular member may be used to form the racquet frame, with an inner tubular member extending around the head of the racquet frame.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets, including tennis racquets, badminton racquets and other sports applications. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. From the standpoint of the player, this allows a racquet frame featuring self customization. From the standpoint of a retailer, the benefit provided is reduction of inventory. The inventive fiber, for example graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure used to form the graphite composite material of which the racquet is comprised. Advantageously, inner and outer tubular members may be used to form the racquet frame, with the inner tubular member extending around the head of the racquet frame. This compares to the standard industry technique of air injection. The racquet is thus not hollow like conventional graphite racquets, and the walls therefore can be made thinner than those of existing graphite racquets still being of the same strength or being stronger, which gives the racquet exceptional performance. In addition, the overall dimensions of, for example the cross-section, of the racquet can also be reduced while still maintaining performance characteristics.

A lacrosse head for attachment to a lacrosse stick includes a shaft section with an opening for coaxially accommodating the lacrosse stick therein along a longitudinal centerline, a front surface of the shaft section defining a first plane. The lacrosse head also includes two sidewalls extending divergently from the shaft section and including a throat section, curving rearwardly with respect to the shaft section, and a flare-out section flaring further outward from the throat section, with a scoop connecting the two sidewalls distally from the shaft section. A front surface of the flare-out section lies in a second plane, which is rearwardly offset from and parallel to the first plane. The shaft section includes two attachment holes oriented perpendicularly with respect to the longitudinal centerline and configured for accommodating an attachment device for securing the lacrosse head onto the lacrosse stick inserted into the opening in the shaft section.

A shaft lock for interconnection of an elongate tubular lacrosse handle and a plastic lacrosse head. The shaft lock comprises an elastomeric insert compression-fitted inside the handle. The insert has a compressible body portion which, in an uncompressed form generally conforms to the interior walls of the handle and is defined by a plurality of co-planar ribs that span the interior walls of the handle. A hard screw-anchor is embedded within the elastomer insert, and the insert is anchored inside the handle by at least one screw threaded through the handle into the screw-anchor from top-to-bottom, the screw(s) engaging the screw anchor and compressing it against the elastomeric insert. The threaded engagement of the screw(s) through the wall of the handle and into the screw-anchor compresses the elastomeric insert, maintaining a constant tension against the screw(s) and against the interior walls of the handle. This avoids loosening and/or dislodgement as a result of impact or vibration, and resists the threads of the screw from stripping either the handle wall(s) or the insert as a result of torque or other stress.

A shaft lock for interconnection of an elongate tubular lacrosse handle and a plastic lacrosse head. In a first embodiment, the shaft lock comprises an elastomeric insert compression-fitted inside the handle. The insert has a compressible body portion which, in an uncompressed form generally conforms to the interior walls of the handle and is defined by a plurality of co-planar ribs that span the interior walls of the handle and a hard screw-anchor embedded within the elastomer insert. In additional embodiments, the shaft lock comprises a collared male plug removably or integrally formed within said lacrosse head for joining said head to a hollow lacrosse handle. The collar surrounds the core plug such that a gap exists between the core plug and the collar for receiving the wall of said handle. The core plug may comprise four or more rotationally-symmetric ribs to correspond to one or more interior shapes of said handle. Said ribs may be formed in whole or in part of a resilient elastomeric material for compression fit of the handle between the plug and the collar of the shaft lock. The plug may be further anchored inside said handle by at least one screw threaded through the handle into the core plug. This avoids loosening and/or dislodgement as a result of impact or vibration, and resists the threads of the screw from stripping either the handle wall(s) or the insert as a result of torque or other stress,

A shaft lock for interconnection of an elongate tubular lacrosse handle and a plastic lacrosse head. In a first embodiment, the shaft lock comprises an elastomeric insert compression-fitted inside the handle. The insert has a compressible body portion which, in an uncompressed form generally conforms to the interior walls of the handle and is defined by a plurality of co-planar ribs that span the interior walls of the handle and a hard screw-anchor embedded within the elastomer insert. In additional embodiments, the shaft lock comprises a collared male plug removably or integrally formed within said lacrosse head for joining said head to a hollow lacrosse handle. The collar surrounds the core plug such that a gap exists between the core plug and the collar for receiving the wall of said handle. The core plug may comprise four or more rotationally-symmetric ribs to correspond to one or more interior shapes of said handle. Said ribs may be formed in whole or in part of a resilient elastomeric material for compression fit of the handle between the plug and the collar of the shaft lock. The plug may be further anchored inside said handle by at least one screw threaded through the handle into the core plug. This avoids loosening and/or dislodgement as a result of impact or vibration, and resists the threads of the screw from stripping either the handle wall(s) or the insert as a result of torque or other stress,