A manufacturing method of carbon fiber rackets includes the steps of preparing a core material and setting a blowing bag on the core material, wrapping multiple prepreg layers of carbon fiber materials on the outside of the blowing bag to become a sample to be molded, taking out the core material and placing the sample to be molded into a mold, closing the mold and heating and pressurizing the mold, and inflating the blowing bag to harden the multiple prepreg layers, expelling the air in the blowing bag to reduce the volume of the blowing bag, and opening the mold and drawing out the blowing bag and then taking out the hardened racket frame rough embryo thus obtained.

A manufacturing method of carbon fiber rackets includes the steps of preparing a core material and setting a blowing bag on the core material, wrapping multiple prepreg layers of carbon fiber materials on the outside of the blowing bag to become a sample to be molded, taking out the core material and placing the sample to be molded into a mold, closing the mold and heating and pressurizing the mold, and inflating the blowing bag to harden the multiple prepreg layers, expelling the air in the blowing bag to reduce the volume of the blowing bag, and opening the mold and drawing out the blowing bag and then taking out the hardened racket frame rough embryo thus obtained.

A racquet including a tubular frame formed of a fiber composite material, a pallet and a butt cap. The frame includes first and second end regions and a mid-region. The handle portion includes a distal region, proximal region and a central region positioned between the distal and proximal regions of the handle portion. The central and proximal regions of the handle portion have outer surfaces that define first and second transverse cross-sectional areas, respectively. The second transverse cross-sectional area is larger than the first transverse cross-sectional area. The pallet is coupled to and longitudinally extends over the central region but not over the proximal region of the handle portion. The butt cap is secured to the proximal region and includes a peripheral wall and less than half of the length of the peripheral wall extends over the pallet.

The present invention provides a game racquet including an integrated circuit capable of supporting a low-voltage energy current. An embodiment of the invention provides a game racquet including one or more enhancements attached or integrated on the racquet frame. These enhancements may include but are not limited to: one or more LEDs, a sound amplification device, and an electromagnetic vibration emitter. In a further embodiment, the game racquet responds electronically to ball impact on at least one of the strings, and subsequently performs and action or actions including but not limited to making a sound or sounds, triggering lights, triggering LEDs, triggering another type of automation on the racquet such as a vibration emitter within the handle. The game racquet frame comprising at least one string channel in the frame head, bridge, or other area, which houses an actuator responds mechanically to a string movement triggering electronic connection.

The present invention provides a game racquet including an integrated circuit capable of supporting a low-voltage energy current. An embodiment of the invention provides a game racquet including one or more enhancements attached or integrated on the racquet frame. These enhancements may include but are not limited to: one or more LEDs, a sound amplification device, and an electromagnetic vibration emitter. In a further embodiment, the game racquet responds electronically to ball impact on at least one of the strings, and subsequently performs and action or actions including but not limited to making a sound or sounds, triggering lights, triggering LEDs, triggering another type of automation on the racquet such as a vibration emitter within the handle. The game racquet frame comprising at least one string channel in the frame head, bridge, or other area, which houses an actuator responds mechanically to a string movement triggering electronic connection.

The invention relates to a frame for a ball game racket comprising a handle region and a head region with a bridge, wherein a part of the head region and/or the handle region comprise(s) a carbon fiber composite material and wherein the bridge comprises magnesium and is formed as one part.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets, including tennis racquets, badminton racquets and other sports applications. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. From the standpoint of the player, this allows a racquet frame featuring self customization. From the standpoint of a retailer, the benefit provided is reduction of inventory. The inventive fiber, for example graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure used to form the graphite composite material of which the racquet is comprised. Advantageously, inner and outer tubular members may be used to form the racquet frame, with the inner tubular member extending around the head of the racquet frame. This compares to the standard industry technique of air injection. The racquet is thus not hollow like conventional graphite racquets, and the walls therefore can be made thinner than those of existing graphite racquets still being of the same strength or being stronger, which gives the racquet exceptional performance. In addition, the overall dimensions of, for example the cross-section, of the racquet can also be reduced while still maintaining performance characteristics.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets, including tennis racquets, badminton racquets and other sports applications. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. From the standpoint of the player, this allows a racquet frame featuring self customization. From the standpoint of a retailer, the benefit provided is reduction of inventory. The inventive fiber, for example graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure used to form the graphite composite material of which the racquet is comprised. Advantageously, inner and outer tubular members may be used to form the racquet frame, with the inner tubular member extending around the head of the racquet frame. This compares to the standard industry technique of air injection. The racquet is thus not hollow like conventional graphite racquets, and the walls therefore can be made thinner than those of existing graphite racquets still being of the same strength or being stronger, which gives the racquet exceptional performance. In addition, the overall dimensions of, for example the cross-section, of the racquet can also be reduced while still maintaining performance characteristics.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. The inventive fiber (for example, graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure and gives the same or greater strength for a given size compared to conventional racquets. Advantageously, an outer tubular member may be used to form the racquet frame, with an inner tubular member extending around the head of the racquet frame.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. The inventive fiber (for example, graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure and gives the same or greater strength for a given size compared to conventional racquets. Advantageously, an outer tubular member may be used to form the racquet frame, with an inner tubular member extending around the head of the racquet frame.