A process is provided for capturing fines present in fluid fine tailings, in particular, in oil sands fluid fine tailings (FFT), present in a tailings containment structure by spreading coarse sand into the tailings containment structure below an interface that has formed between a water cap and the fluid fine tailings to form a uniform, non-segregating and homogenous fines-rich, a high total solids content mixture that will ultimately form a beach below FFT (BB-FFT) at the bottom of the tailings containment structure.

Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

A separation vessel containing a multi-phase mixture comprising oil and water comprises a buoyant thermal energy transfer device. The buoyant thermal energy transfer device further comprises a thermally conductive body and an internal heating element. The buoyant thermal energy transfer device defines a collective specific gravity between about 0.7 and about 1.2, which may be accomplished by adding positioning floats to the buoyant thermal energy transfer device. With such a collective specific gravity, the buoyant thermal energy transfer device is situated in the emulsion layer of the multi-phase mixture, with the internal heating element applying heat to emulsion layer, aiding in the breakage of emulsions. Demulsified oil and water may then be removed from the separation vessel.

A sand separation system and method for operating a sand separation system, in which the method includes separating sand from a fluid using a separator. The method includes, signaling for a blowdown unit to blowdown the separator, opening one or more blowdown valves of the blowdown unit coupled to the separator in response to the signaling, so as to blowdown the separator, and receiving the sand from the separator into a sand disposal unit. The sand passes through the one or more blowdown valves that are opened. The method includes measuring a weight of at least some of the sand that was separated in the separator using a load cell of the separator, a load cell of the sand disposal unit, or both, and determining a blowdown interval for subsequent blowdown operations of the separator based in part on the weight of the sand.

A shaker assembly and method, of which the shaker assembly includes a shaker tank, a mixing tank in fluid communication with the shaker tank and positioned adjacent thereto, an overflow weir positioned between and separating the shaker tank and the mixing tank, a first shaker positioned over the shaker tank, and a second shaker. The first and second shakers are configured to operate in parallel to partially separate a solid from a liquid of a drilling waste fluid. During normal operation, at least some of the liquid flows from the first and second shakers to the shaker tank, and from the shaker tank over the overflow weir and into the mixing tank.

A separation tank for crude oil. Fluid enters an inlet section of a center column of the tank via an offset inlet pipe so the fluid enters swirling. Solids that settle in the inlet section are removed by a center column drain and a solids removal system. Free gas rises and exits from the top of the tank. Liquid flows out of the center column via a diffuser that spirals the fluid evenly toward the wall of the tank where oil coalesces and wicks upward. Liquid flows downward around two flow diverting baffles where more oil coalesces and wicks upward via an oil conduit into the oil layer. The water flows under the lower flow diverting baffle and exits the tank through the outlet section. A large circular oil collector weir uniformly removes oil from the oil layer. Interface draw offs located below the oil-water interface remove excess BS&W.

An automated sand separator discharge system includes a sand separator disposed downstream of a wellhead, an inlet conduit for transporting a process stream to the sand separator, a fluid outlet conduit for transporting a liquid and gas stream from the sand separator, a sand discharge conduit for removing sand from the sand separator, first, second, and third valves disposed along the sand discharge conduit, a first transducer connected between the first and second valves and operative to measure pressure in a portion of the sand discharge conduit and to produce a pressure reading, and a control panel operatively connected to the first, second, and third valves and the first transducer, the control panel being programmed to initiate and terminate discharge of sand from the sand separator, and to determine if the first and second valves are sealing completely when closed.

Systems and methods to separate water and remove solids from a pre-treated and unfiltered renewable feedstock at or separate from a refinery. Such systems and methods may be used to provide a reduced-contaminant and reduced-solid renewable feedstock for further refining.

A natural gas pretreatment system includes a heat exchanger having a first inlet, a second inlet, a first outlet, and a second outlet. The first inlet receives a first pressurized gas stream having a first input temperature, and the second inlet receives a second pressurized gas stream having a second temperature. The second temperature is higher than the first temperature. The first outlet outputs the first gas stream; upon exiting the heat exchanger, the first gas stream has a first output temperature higher than the first input temperature. The second outlet outputs the second gas stream; upon exiting the heat exchanger, the second gas stream has a second output temperature lower than the second input temperature. The system further includes a pipeline network operable to receive the first pressurized gas stream.

A frac sand separator system includes a sand separator having an inlet fluidly connected to a well for receiving a fracking return mixture from the well. The sand separator is configured to separate water of the fracking return mixture from particulate matter of the fracking return mixture. The sand separator includes an outlet. The frac sand separator system includes a collection container fluidly connected to the outlet of the sand separator for receiving the particulate matter from the sand separator. At least one outlet valve is fluidly connected between the outlet of the sand separator and the collection container. The frac sand separator system includes a computing device operatively connected to the at least one outlet valve. The computing device includes a processor configured to automatically open the at least one outlet valve such that the particulate matter is released from the sand separator into the collection container.