Filter media having a relatively small pore size and related components, systems, and methods associated therewith are provided. The filter media may include a fibrous efficiency layer, a fibrous support layer, and a third layer adjacent to the efficiency layer. The efficiency layer may impart a relatively homogeneous pore structure to the filter media without adding substantial bulk to the filter media. The support layer may promote the homogeneity of the pore structure. For example, the support layer may prevent and/or minimize defects in the relatively thin efficiency layer that may result from manufacturing and/or processing. The third layer may serve to impart beneficial filtration (e.g., efficiency, dust holding capacity) and/or non-filtration (e.g., layer protection) properties to the filter media without adversely affecting one or more properties of the filter media. Filter media, as described herein, may be particularly well-suited for applications that involve liquid filtration, amongst other applications.

A spunbond non-woven fabric includes a thermoplastic continuous filament. Bending resistance in a machine direction of the spunbond non-woven fabric is 40 mN or more and 80 mN or less, the spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and t.sub.D (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0   (1)

0.65<t.sub.C/t.sub.D<1.0   (2).

A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.

Compositions and articles comprising a non-woven matrix for use as anti-microbial filters are provided. In some embodiments, the non-woven matrix comprises nanofibers suitable for capturing a droplet comprising a microbe (e.g. a virus particle). In some embodiments, the non-woven matrix comprises a biocide suitable for reducing propagation and/or inactivating a microbe.

The invention relates to a respirator mask comprising a filter material piece made of an air-permeable material and at least one securing band, wherein the air-permeable material comprises at least one layer of a non-woven fabric and the at least one securing band is designed to secure the respirator mask to the head, wherein the air-permeable material and the at least one securing band are made of the same plastic material.

A pleated multilayer air filter assembly including a primary filtration layer and a prefilter layer that are bonded to each other and are co-pleated with each other. The primary filtration layer includes meltblown electret fibers. The prefilter layer includes meltspun, spunbonded electret fibers that comprise a radially outer surface comprising polymethylpentene. The ratio of Effective Fiber Diameter of the fibers of the primary filtration layer to Effective Fiber Diameter of the fibers of the primary filtration layer is at least 1.5.

This disclosure describes a filtration composite that includes multiple layers of filtration media. In some embodiment, the filtration composite is preferably substantially glass-free or glass-free. When the composite is glass-free or substantially glass-free, the composite preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The composite includes a first nonwoven filtration medium including bicomponent fibers, efficiency fibers having a fiber diameter in a range of 1 micron to 5 microns, and microfibrillated fiber; an optional second nonwoven filtration medium; and a third nonwoven filtration medium including efficiency fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.

A spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part. Bending resistance in a machine direction of the spunbond non-woven fabric is 20 mN or more and 40 mN or less, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and to (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.35<t.sub.C/t.sub.D<0.65  (2).

A filter for filtering particulates from a fluid stream includes a filter element, a first end cap, a second end cap, and a wrap. The end caps are respectively secured to the ends of the filter element to form a fluid tight seal therebetween. At least one of the end caps defines an opening therethrough in fluid communication with the interior passage of the filter element. The wrap is in the form of a strip secured to at least the filter element. The wrap comprises a conductive layer comprising an electrically-conductive material. The wrap is wrapped around the filter element such that at least forty percent of the outer surface area is covered by the conductive layer.

The present invention provides a depth filter which contains fine particles and coarse particles, and which exhibits excellent filtration precision with respect to a high concentration fluid and/or a high viscosity fluid. This depth filter enables filtration for a long period of time, while maintaining a low filtration pressure.

The present invention is a depth filter which is obtained by winding a fiber sheet into a cylinder, and which comprises a pre-filtration layer and a microfiltration layer; the pre-filtration layer and the microfiltration layer are formed of a fiber sheet; the fiber sheet is composed of a nonwoven fabric or a web; the average fiber diameter of the fiber sheet continuously decreases from the pre-filtration layer toward the microfiltration layer; and the average weight per square meter of the fiber sheet continuously decreases from the pre-filtration layer toward the microfiltration layer.