Filter media comprising non-woven fiber webs having one or more advantageous physical properties are generally described. In some embodiments, a filter media and/or non-woven fiber web described herein comprises a combination of fibers that results in enhanced physical properties. For example, the non-woven fiber web may comprise a combination of fiber types that is advantageous, such as a combination comprising fibrillated fibers, glass fibers, and/or binder fibers. In some cases, the filter media and/or non-woven fiber web comprising the combination of fibers may be formed into undulations (e.g., by a creping and/or microcreping process) to further enhance the physical properties of the filter media and/or non-woven fiber.

The present disclosure relates to a method for manufacturing an air filtration material, in which the porous metallic support is treated with at least one chemical agent to improve adherence of the electrospun nanofibers. The air filtration material obtained from such method comprises nanoparticle photocatalysts, wherein the nanoparticle photocatalysts are embedded in the electrospun nanofibers and part of the nanoparticle photocatalysts is exposed at the surface of the electrospun nanofibers through nanopores. An air filtration device, comprising the air filtration material, a UV LED and a power source. A method of using the air filtration material wherein an air flow passes through the air filtration material, wherein the air flow has a pollutant content before passing through the material, in order to decrease the air pollutant content. The nanoparticle photocatalysts inactivate or kill the pathogens when the device is in operation.

This disclosure describes a filtration composite that includes multiple layers of filtration media. In some embodiment, the filtration composite is preferably substantially glass-free or glass-free. When the composite is glass-free or substantially glass-free, the composite preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The composite includes a first nonwoven filtration medium including bicomponent fibers, efficiency fibers having a fiber diameter in a range of 1 micron to 5 microns, and microfibrillated fiber; an optional second nonwoven filtration medium; and a third nonwoven filtration medium including efficiency fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.

This disclosure describes a filtration medium that is preferably glass-free or substantially glass-free. In some embodiments, the filtration medium preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The filtration medium includes bicomponent fibers, efficiency fibers (for example, PET fibers), and microfibrillated fibers. The efficiency fibers include fibers having a fiber diameter in a range of 1 micron to 5 microns and fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.

The present invention is generally related to a high capacity, high efficiency nonwoven filtration media comprising a gradient pore structure. In particular, the filtration media can comprise thermoplastic synthetic microfibers, fibrillated fibers, staple fibers, and a binder. Furthermore, the filtration media may be produced without the use of glass fibers or microglass fibers. Consequently, the filtration media of the present invention does not cause the same issues as conventional filtration media that comprises glass fibers and/or microglass fibers. Moreover, the filtration media can be used to treat fuel, lubrication fluids, hydraulic fluids, and various other industrial gases.

A product and method of manufacturing and producing antimicrobial fibers using an antimicrobial additive material. The method comprising using various antimicrobial metals incorporated and embedded into an inorganic material as metal ions within the additive material that can be formulated into a masterbatch precursor material and processed to manufacture fine or synthetic fibers using standard manufacturing processes for use in applications from face masks and respirators to air filters for HVAC and higher efficiency HEPA applications.

A bacterial cellulose-based air filter mesh and use thereof are disclosed. The bacterial cellulose-based air filter mesh comprises a three-layer structure, in which a layer of a bacterial cellulose-based filter mesh is sandwiched by two layers of polymer fiber filter meshes; wherein the polymer fiber filter mesh is a mesh having a uniform grid size formed from polymer fibers by blended-yarn weaving; and the bacterial cellulose-based filter mesh is formed by in-situ synthesis of bacterial cellulose on a non-woven fabric through fermentation by bacteria. The bacterial cellulose-based air filter mesh has better particle filtering effect, better formaldehyde adsorption capacity, better antibacterial performance and good electrostatic capacity; and it can be used for producing gauze windows, air conditioning filters, air purification filters and the like, and has a wide range of applications.

Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.

A filter media construct includes a plurality of flexible laminas joined in a stack, each lamina including an array of nanofibers extending from a surface thereof. Each lamina is configured to be permeable to a fluid such that the fluid can flow through each lamina normal to the surface thereof and in any direction along at least a portion of said surface when the fluid is flowed through the construct. The laminas can include a plurality of perforations extending therethrough such that the fluid flows through at least some of the perforations of the laminas when the fluid is flowed through the construct. A contaminant contained in the fluid is at least partially filtered from the fluid by the nanofibers when the fluid is flowed along the surface of any lamina or into or through the perforations.

The present disclosure provides a filter for removing contaminants from a liquid or gaseous medium including a woven or nonwoven sheet of entangled carbon nanotubes. The present disclosure also provides a method for reducing the concentration of contaminants in a liquid or gaseous medium by contacting the liquid or gaseous medium with the filter.