A process for treating effluent streams in a naphtha complex is described. One or more of the sour water stripping unit for the NHT sour water from the NHT, the amine treatment unit and the caustic treatment unit for the NHT stripper off-gas, the caustic scrubber unit or other chloride treatment unit for the off-gas from the C.sub.5-C.sub.6 isomerization zone and the C.sub.4 isomerization zone, and the caustic scrubber unit or other chloride treatment unit for the regenerator off-gas are replaced with a thermal oxidation system.

A process for treating effluent streams in a renewable transportation fuel production process is described. One or more of the sour water stream and an acid gas stream are treated directly in thermal oxidation section. The process allows the elimination or size reduction of a sour water stripper unit, waste water treatment plant, and sulfur recovery unit.

A process and apparatus for managing hydrogen sulfide in a refinery is provided. In the process, a hydrogen sulfide stream from said refinery is fed to a sulfur recovery unit to produce sulfur and a sulfur compound stream or to a thermal oxidizer. The sulfur compound stream and the hydrogen sulfide stream are then thermally oxidized to produce a sulfur oxide stream. The sulfur oxide stream is then reacted with an ammonia stream. In aspect, the product of the reaction can be a fertilizer. The ammonia stream can be obtained from stripping the hydrogen sulfide stream.

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of this gas processing system.

A gas processing apparatus includes a duct, a partition plate and a liquid supply. The duct has therein a flow path through which a gas passes. The partition plate is configured to divide the flow path into multiple spaces, and is formed of a porous material, through which the gas passes, configured to retain a liquid. The liquid supply is configured to supply a dissolving liquid configured to dissolve a target component contained in the gas to the partition plate. The gas passing through the flow path is brought into contact with the dissolving liquid retained in the partition plate.

Apparatus and methods for desulfurization and decarbonization of a process gas containing sulfur oxides and CO.sub.2. Ammonia may be used as a desulfurizing and decarbonizing agent. The gas may enter a desulfurization apparatus for desulfurization, and to produce an ammonium sulfate fertilizer. The desulfurized gas may enter a decarbonization apparatus to remove carbon dioxide in the gas, and to produce an ammonium bicarbonate fertilizer. The decarbonized gas may contain free ammonia. The decarbonized gas may be washed with a desulfurization circulating fluid and then with water. The washing fluid may be returned to the desulfurization apparatus for use as an absorbing agent for desulfurization. Acidic desulfurization circulating fluid may be used to wash ammonia, thereby achieving a high ammonia washing efficiency, and a low ammonia slip during the decarbonization process.

The disclosure concerns a process for producing formic acid, having (a) a carbon capture step in which a source of carbon dioxide is contacted with an amine solution in a closed-top scrubber, to obtain an ammonium bicarbonate solution; (b) inducing crystallization in the ammonium bicarbonate solution to obtain a concentrated ammonium bicarbonate solution; (c) subjecting the concentrated ammonium bicarbonate solution to a hydrogenation step to obtain an ammonium formate; and (d) heating the ammonium formate to a temperature in the range of 50-150° C., to obtain a gaseous product containing the amine and a liquid product stream containing formic acid. The source of carbon dioxide has a carbon dioxide content of at least 95 vol % and the amine used in step (a) and reformed in step (d) has a partial vapour pressure above a 40 wt % solution of the amine in water at 20° C. of at least 40 kPa. The disclosure further concerns a system for performing the process.

Methods of sequestering carbon dioxide (CO.sub.2) are provided. Aspects of the methods include contacting an aqueous capture ammonia with a gaseous source of CO.sub.2 under conditions sufficient to produce an aqueous ammonium carbonate. The aqueous ammonium carbonate is then combined with a cation source under conditions sufficient to produce a solid CO.sub.2 sequestering carbonate and an aqueous ammonium salt. The aqueous capture ammonia is then regenerated from the from the aqueous ammonium salt. Also provided are systems configured for carrying out the methods.

Devices, systems, and methods for carbon capture optimization in industrial facilities are disclosed herein. An example carbon capture process involves cooling a flue gas stream using at least one gas-to-air heat exchanger disposed upstream of a carbon dioxide (CO2) absorber. Another example carbon capture process involves heating a heat medium for solvent regeneration and CO2 stripping using a fired heater and/or using at least one waste heat recovery unit.

A flue gas can be cooled for carbon capture purposes with the use of a gas-to-gas exchanger, using air as the cooling media, downstream of a heat recovery process, and optionally upstream of a quenching process; the use of an amine chilling process to reduce the required flue gas cooling duties upstream of the CO.sub.2 absorber; the use of a gas-to-gas exchanger, using the absorber overhead as the cooling media, downstream of a heat recovery process, and optionally upstream of the quenching process; and/or the use of a quenching process in which heated water and condensate is cooled by an external cooling loop utilizing treated flue gas condensate in an evaporative cooling process.