A multi-stage process to remove contaminant gases from raw methane streams is provided. The present technology is an innovative solution to recover and purify biogas by use of a process having at least two pressure swing adsorption stages. Taking advantage of the presence of carbon dioxide in the raw biogas streams, nitrogen and oxygen are bulky removed in the first stage, using selective adsorbents, and a nitrogen and oxygen-depleted intermediate stream is yielded to the second stage. The second stage employs an adsorbent or adsorbents to selectively remove carbon dioxide and trace amounts of remaining nitrogen and oxygen, thus producing a purer methane stream that meets pipeline and natural gas specifications.

The present invention is directed to a method and system of purifying hydrogen supplied from a storage cavern, particularly to removing methane and other hydrocarbons from the hydrogen withdrawn from the cavern by using selective adsorption. The adsorbed impurities can be removed from the adsorbent by increasing the temperature, reducing the pressure, or a combination of both.

A system and method of pre-purification of a feed gas stream is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the hydrogen, carbon monoxide, water, and carbon dioxide impurities from a feed air stream and is particularly suitable for use in a high purity or ultra-high purity nitrogen plant. The pre-purification systems and methods preferably employ two or more separate layers of hopcalite catalyst with the successive layers of the hopcalite separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layers.

The present invention is directed to a method and system of purifying hydrogen supplied from a storage cavern, particularly to removing methane and other hydrocarbons from the hydrogen withdrawn from the cavern by using selective adsorption. The adsorbed impurities can be removed from the adsorbent by increasing the temperature, reducing the pressure, or a combination of both.

The invention relates to a method for regulating a unit for separating a gas stream, having P adsorbers, where P≥2, each following a PSA-type adsorption cycle with a phase time shift, the method involving the steps of operating the unit according to the nominal cycle when the required flow rate is equal to a nominal flow rate or optionally when the required flow rate is higher than the nominal flow rate, and operating the unit according to the reduced cycle when the required flow rate is lower than or equal to a predetermined flow rate, the predetermined flow rate being lower than the nominal flow rate.

Separating oxygen from a gas includes contacting an oxygen-selective sorbent with a gas stream, adsorbing oxygen in the gas stream with the sorbent, heating the sorbent to greater than 400° C., and desorbing a majority of the oxygen. The sorbent is selective for oxygen, and adsorbing occurs at a temperature between 275-325° C. An oxygen separation system includes a sorption bed, a heater configured to heat the sorption bed, an oxygen analyzer, a first conduit configured provide an input gas to the sorption bed, a second conduit configured to provide processed input gas from the sorption bed to the oxygen analyzer, a third conduit configured to provide a purge gas to the sorption bed, and a fourth conduit configured to provide processed purge gas to the oxygen analyzer. The first and third conduits are configured to flow the input gas and the purge gas flow in opposite directions through the sorption bed.

Provided are apparatus and systems for performing a swing adsorption process. This swing adsorption process may involve performing a startup mode process prior to beginning a normal operation mode process to remove contaminants from a gaseous feed stream. The startup mode process may be utilized for swing adsorption processes, such as TSA and/or PSA, which are utilized to remove one or more contaminants from a gaseous feed stream.

A system and method of pre-purification of a feed gas stream is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the hydrogen, carbon monoxide, water, and carbon dioxide impurities from a feed air stream and is particularly suitable for use in a high purity or ultra-high purity nitrogen plant. The pre-purification systems and methods preferably employ two or more separate layers of hopcalite catalyst with the successive layers of the hopcalite separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layers.

A system and method of pre-purification of a feed gas stream is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the hydrogen, carbon monoxide, water, and carbon dioxide impurities from a feed air stream and is particularly suitable for use in a high purity or ultra-high purity nitrogen plant. The pre-purification systems and methods preferably employ two or more separate layers of hopcalite catalyst with the successive layers of the hopcalite separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layers. Alternatively, the pre-purification systems and methods employ a hopcalite catalyst layer and a noble metal catalyst layer separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layer.

A system and method of pre-purification of a feed gas stream is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the hydrogen, carbon monoxide, water, and carbon dioxide impurities from a feed air stream and is particularly suitable for use in a high purity or ultra-high purity nitrogen plant. The pre-purification systems and methods preferably employ two or more separate layers of hopcalite catalyst with the successive layers of the hopcalite separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layers. Alternatively, the pre-purification systems and methods employ a hopcalite catalyst layer and a noble metal catalyst layer separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layer.