A method for producing a nano-porous membrane with one or up to four graphene layers, pores in the membrane having an average pore size in the range of 0.2-50 or 0.3-10 nm, wherein the method involves the following steps: a) generation of a contiguous, essentially non-porous membrane with one or up to four graphene layers; b) distributed point wise defect creation in the non-porous membrane with one or up to four graphene layers by way of irradiation; c) generation and successive growth of the pores at the defects generated in step b) by thermal annealing in the gas phase, e.g. under 02 at a temperature in the range of 250° C. to less than 400° C.

The disclosure relates to superhydrophobic membranes and methods of making and using such membranes. Polydimethylsiloxane (PDMS) substrate is formed on sandpaper such that the PDMS substrate has a surface texture replicating the opposite impression of the sandpaper texture. Separately, a PVDF solution is prepared and disposed on the PDMS substrate. The PVDF substrate and liquid film combination are transferred to a solution of deionized water mixed with 2-propanol to form a PVDF film on the PDMS substrate. The PVDF film-PDMS substrate is transferred to a second DI water bath, after which the PVDF film is detached from the PDMS substrate. The PVDF film is then washed and dried, to yield a superhydrophobic PVDF membrane having the texture of sandpaper.

A porous membrane laminate of the present disclosure includes a porous support layer and a porous membrane laminated on one surface of the support layer and containing polytetrafluoroethylene as a main component. The porous membrane is formed of a uniaxially stretched material, the porous membrane has a mean pore size of 25 nm to 35 nm and a maximum pore size of 49 nm or less, and the porous membrane has an average thickness of 0.6 μm to 3.5 μm.

A composite pervaporation laminate incorporates a thin hydrophilic film laminated on a formable macroporous support layer. The method for making the membrane involves solution casting a thin film on a carrier substrate and transferring the said film onto a macroporous support by hot pressing, such as by decal transfer. Ultra-thin defect-free film, such as less than 5 micrometers, are laminated using this method to achieve very high-water transmission rates and very low or zero gas permeation. The membrane can then be formed into a three-dimensional structure by pleating or corrugating to increase the surface area. The membrane can be used as spacers in an ERV application.

Fluid reactors include a sealed housing enclosing a reactor core that includes at least one substrate-free multichannel reactor core element. Each reactor core element is made from a non-substrate mounted, open pore cellular network material having an asymmetric, tortuous, bi-continuous two-phase material structure and contains multiple perforating fluid channels. Multiple reactor core elements can be serially and/or parallelly piped in a sealed manner to form a reactor core for a fluid reactor with a higher production capacity.

A first wafer has a first stop layer deposited on a substrate, the substrate used to form a base support structure. A second wafer has a second stop layer deposited on a sacrificial substrate, and a filter layer deposited on the second stop layer. A rib layer is deposited on one of: the first stop layer of the first layer; or a third stop layer that is deposited over the filter layer. A rib pattern is formed in the rib layer. The first and second wafers are flip bonded such that the rib pattern is joined between the filter layer and the first stop layer. Elongated voids are formed within the filter layer. The base support structure is formed within the substrate of the first wafer such that there is a fluid flow path between the base support structure, the rib layer, and the elongated voids of the filter layer.

The invention relates to a method for a fabrication of a pore comprising membrane and a pore comprising membrane. The pore comprising membrane (1) comprises at least a porous metallic layer (3) on a porous substrate (6), wherein the porous metallic layer (3) is connected to the porous substrate (6) and the pores (4) of the metallic layer (3) overlap at least partially with the pores (7) of the porous substrate (6). The method comprises at least the following steps: i) deposition of the metallic layer (3) onto a support material (2), wherein the deposited metallic layer (3) forms a plurality of feedthroughs, in particular a percolation network on the support material (2), ii) removal of the support material (2), iii) connecting of the metallic layer (3) with the porous substrate (6) such that pores (4) of the metallic layer (3) overlap at least partially with the pores (7) of the porous substrate (6).

Embodiments of the present disclosure describe thin-film composite membranes comprising a crosslinked alginate layer on a surface of a porous woven or non-woven support. Embodiments of the present disclosure further describe methods of preparing membranes, methods of manufacturing membranes, methods of separating chemical species, methods of using the membranes for organic solvent nanofiltration, pervaporation, and the like.

A method for making a filter membrane includes: forming a polymer layer; applying a plurality of nanoparticles on the polymer layer, the nanoparticles being self-assembled to form a closed pack arrangement on the polymer layer; heating the nanoparticles such that a portion of the polymer layer contacting the nanoparticles is softened so that the nanoparticles are sunk into the polymer layer; and removing the nanoparticles from the polymer layer so that the polymer layer is formed with a plurality of pores penetrating the polymer layer and being arranged in a honeycomb pattern.

A first wafer has a first stop layer deposited on a substrate, the substrate used to form a base support structure. A second wafer has a second stop layer deposited on a sacrificial substrate, and a filter layer deposited on the second stop layer. A rib layer is deposited on one of: the first stop layer of the first layer; or a third stop layer that is deposited over the filter layer. A rib pattern is formed in the rib layer. The first and second wafers are flip bonded such that the rib pattern is joined between the filter layer and the first stop layer. Elongated voids are formed within the filter layer. The base support structure is formed within the substrate of the first wafer such that there is a fluid flow path between the base support structure, the rib layer, and the elongated voids of the filter layer.