Trays having increased capacity and efficiency are described. The trays have a deck, and downcomers extending through the deck. There are a plurality of bubble promoters on the deck. Each bubble promoter defines a zone on the deck, and the zone has an opening in the deck. The opening is positioned adjacent to a solid support for the tray. The bubble promoters provide areas through which vapor can pass, turning blocked areas of the tray into active areas. Mass transfer columns containing the trays are also described.

A vapor-liquid contact tray apparatus includes a tray having a plurality of apertures for passage of fluid through the tray. The apertures are arranged in a first group of three adjacent rows extending substantially parallel to a main liquid flow path of the tray. Apertures of the middle row are offset along the main liquid flow path on the tray from adjacent apertures of the other two rows to form a triangular pattern of adjacent apertures across the three adjacent rows. The apertures have a length and a width, each length is oriented substantially parallel to its row and each width is oriented substantially perpendicular to its row. Centers of adjacent apertures within each row are separated by a first spacing which is equal to or between 2.5 and 4.5 times the average length of the apertures in that row. Adjacent rows are separated by a second spacing which is equal to or between 1.5 and 2.5 times the average width of the apertures of the adjacent rows.

The present disclosure discloses a multi-bubbling region column tray and a corresponding plate column. The multi-bubbling region column tray includes: at least two bubbling regions, provided with first openings for liquid and gas to be mixed and in contact with each other; and at least one non-side downcomer, including at least one hanging downcomer, where the hanging downcomer has a bottom part which includes one or more second openings allowing the liquid to flow toward a lower left side, and one or more third openings allowing the liquid to flow toward a lower right side; and the bottom part of the hanging downcomer is designed to separate the liquid flowing out from the one or more second openings and the liquid flowing out from the one or more third openings.

A contact tray for use in a mass transfer or heat exchange column and having multiple baffles walls that cause the liquid flowing on an upper surface of a tray deck tray to change its direction of flow and narrow its flow path width and extend the length of the flow path when the liquid flows from an inlet area to an outlet on the tray deck. By narrowing the flow path, the volumetric flow rate of the liquid at any portion of the deck increases and reduces the opportunity for vapor entrainment of the liquid at low liquid flow rates. A downcomer extends downwardly from the outlet to receive liquid when it enters the outlet and then convey it downwardly to a discharge outlet located at a lower end of the downcomer. The downcomer includes an inclined or horizontal portion that causes the discharge outlet to be positioned beneath and in vertical alignment with the inlet area on the tray deck.

The present disclosure discloses a multi-bubbling region column tray and a corresponding plate column. The multi-bubbling region column tray includes: at least two bubbling regions, provided with first openings for liquid and gas to be mixed and in contact with each other; and at least one non-side downcomer, including at least one hanging downcomer, where the hanging downcomer has a bottom part which includes one or more second openings allowing the liquid to flow toward a lower left side, and one or more third openings allowing the liquid to flow toward a lower right side; and the bottom part of the hanging downcomer is designed to separate the liquid flowing out from the one or more second openings and the liquid flowing out from the one or more third openings.

The present invention discloses a gas distribution structure for a distillation column. Pressure drop adjusting column tray assemblies are arranged in a left mass transfer region and a right mass transfer region along a column height direction. The gas distribution structure includes column trays, gas-rising pipes, downcomers and cover hoods, wherein a gas flow meter is arranged in a pipe of any gas rising pipe; a feeding port and a liquid collecting port are formed in a column wall; a liquid flow meter, an adjusting valve and a circulation pump are arranged on a circulation pipeline between each liquid collecting port and each feeding port; technological parameters are transmitted to a control system; and the circulation pumps and the adjusting valves are controlled by the control system

A mass transfer assembly has at least one dividing wall, zones of mass transfer structures on opposite sides of the dividing wall, and a vapor flow restrictor that is operable to vary the split of vapor ascending through the zones of mass transfer structures on the opposite sides of the dividing wall.

The invention is directed to a tray deck orifice device for use with a tray deck in a vessel. The repair device comprises a flat member having a defined thickness and a void at a center thereof, and at least one anti-spin tab extending from an edge or edges of the flat member inwardly towards the void, wherein the repair device is designed to attach to the surface of the tray deck such that the void is aligned with a hole in the tray deck.

A contact tray for use in a mass transfer column and having a tray deck for receiving a liquid stream and a plurality of valves distributed across the tray deck through which vapor ascends for interacting with the liquid stream. Each valve has an opening in the tray deck in the form of a central segment and extensions that extend outwardly from opposite ends of the central segment. The valves each include a valve body with a valve cover positioned in covering relationship above and extending outwardly beyond the opening and legs that are attached to the valve cover at recesses located at opposite ends of the valve cover. The legs extend downwardly through the extensions in the opening and include stops in portions of the legs positioned below the tray deck to permit limited vertical movement of the legs to allow the valve body to move between open and closed positions in response to ascending vapor pressure against an undersurface of the valve cover. Deflectors are positioned at opposite sides of the legs to restrict vapor passage around the legs.

A mass transfer assembly has at least one dividing wall, zones of mass transfer structures on opposite sides of the dividing wall, and a vapor flow restrictor that is operable to vary the split of vapor ascending through the zones of mass transfer structures on the opposite sides of the dividing wall.