A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A scalping insert includes a scalping surface having a plurality of scalping slots therethrough, and a vertical base portion. A shaker screen assembly includes a screen frame having at least one slot, and at least one scalping insert disposed in the at least one slot of the screen frame. A method of processing fluid includes providing a flow of fluid to a shaker screen assembly; and flowing the fluid through a scalping surface and a screen surface of a single shaker screen deck.

A scalping insert includes a scalping surface having a plurality of scalping slots therethrough, and a vertical base portion. A shaker screen assembly includes a screen frame having at least one slot, and at least one scalping insert disposed in the at least one slot of the screen frame. A method of processing fluid includes providing a flow of fluid to a shaker screen assembly; and flowing the fluid through a scalping surface and a screen surface of a single shaker screen deck.

A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A dam assembly is provided which is used to increase retention time on the shaker and therefore achieve maximum dryness of solids, such as cuttings, sand, dirt, and other particles. As solids are conveyed to the end of the shaker, the solids will begin to pile up behind the dam assembly. Once enough solids of sufficient weight pile up behind the dam assembly, the dam assembly will fold over and release the solids.

The invention describes separation systems and methods for separating solids and liquids from one another. The system includes a rotating screen for supporting a slurry of solids and liquid. A fluid manifold is configured to the lower surface of the screen for applying a downward vacuum force through the screen. A cleaning manifold is configured to the screen for cleaning the screen.

The invention describes separation systems and methods for separating solids and liquids from one another. The system includes a rotating screen for supporting a slurry of solids and liquid. A fluid manifold is configured to the lower surface of the screen for applying a downward vacuum force through the screen. A cleaning manifold is configured to the screen for cleaning the screen.

A screen panel for a vibratory machine is disclosed. The screen panel can include a reinforcing structure having a top surface. The reinforcing structure can define a plurality of apertures through the reinforcing structure. A polymer layer can have a bottom surface that is arranged over the top surface of the reinforcing structure. The polymer layer can define a plurality of apertures therethrough. Each aperture of the plurality of apertures of the polymer layer can be aligned with a single respective aperture of the plurality of apertures of the reinforcing structure.