Filter media having a relatively small pore size and related components, systems, and methods associated therewith are provided. The filter media may include a fibrous efficiency layer, a fibrous support layer, and a third layer adjacent to the efficiency layer. The efficiency layer may impart a relatively homogeneous pore structure to the filter media without adding substantial bulk to the filter media. The support layer may promote the homogeneity of the pore structure. For example, the support layer may prevent and/or minimize defects in the relatively thin efficiency layer that may result from manufacturing and/or processing. The third layer may serve to impart beneficial filtration (e.g., efficiency, dust holding capacity) and/or non-filtration (e.g., layer protection) properties to the filter media without adversely affecting one or more properties of the filter media. Filter media, as described herein, may be particularly well-suited for applications that involve liquid filtration, amongst other applications.

Filter media comprising non-woven fiber webs having one or more advantageous physical properties are generally described. In some embodiments, a filter media and/or non-woven fiber web described herein comprises a combination of fibers that results in enhanced physical properties. For example, the non-woven fiber web may comprise a combination of fiber types that is advantageous, such as a combination comprising fibrillated fibers, glass fibers, and/or binder fibers. In some cases, the filter media and/or non-woven fiber web comprising the combination of fibers may be formed into undulations (e.g., by a creping and/or microcreping process) to further enhance the physical properties of the filter media and/or non-woven fiber.

A spunbond non-woven fabric includes a thermoplastic continuous filament. Bending resistance in a machine direction of the spunbond non-woven fabric is 40 mN or more and 80 mN or less, the spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and t.sub.D (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0   (1)

0.65<t.sub.C/t.sub.D<1.0   (2).

A continuous oil-water separation system includes a storage tank having an inlet and an outlet and storing an oil-water mixture, a filter housing including a storage space having a predetermined height and having an inlet connected to the outflow portion of the storage tank to allow the oil-water mixture to flow in therethrough, a water drain hole allowing water separated from the oil-water mixture to be discharged therethrough, and an outlet allowing a residual oil-water mixture to flow out therethrough, a super-hydrophilic oil-water separation filter positioned in the storage space of the filter housing to absorb water from the oil-water mixture and connected to the water drain hole to allow the absorbed water to be discharged therethrough, a pressure control valve installed on an outlet pipe extending from the outlet, and a hydrophobic membrane connected to a rear end of the pressure control valve on the outlet pipe.

A filter material for use in fuel-water separation has a particle filtration layer and a coalescing layer downstream of, and coupled to, the particle filtration layer. The particle filtration layer is substantially constructed of binder fibers and media fibers. The coalescing layer has at least 70% glass fibers by weight. As another example, a filter material for liquid fuels has a particle filtration layer and a coalescing layer downstream of the particle filtration layer. The particle filtration layer has binder fibers and media fibers and is substantially free of meltblown materials. The ratio of air permeability of the particle filtration layer to air permeability of the coalescing layer ranges from about 3:1 to about 15:1.

The invention relates to a respirator mask comprising a filter material piece made of an air-permeable material and at least one securing band, wherein the air-permeable material comprises at least one layer of a non-woven fabric and the at least one securing band is designed to secure the respirator mask to the head, wherein the air-permeable material and the at least one securing band are made of the same plastic material.

The present invention relates to anti-microbial, antiviral, fibers, and fabrics and to devices made from said fabrics. The invention has particular utility in connection with personal protective equipment (PPE’s) such as surgical masks and respirators, and will be described in connection with such utilities, although other utilities are contemplated, including, for example for forming air handling filters for people movers, i.e., automobiles, trucks, buses, trains, ships and planes, as well as for forming filters for air handling equipment for buildings.

A pleated multilayer air filter assembly including a primary filtration layer and a prefilter layer that are bonded to each other and are co-pleated with each other. The primary filtration layer includes meltblown electret fibers. The prefilter layer includes meltspun, spunbonded electret fibers that comprise a radially outer surface comprising polymethylpentene. The ratio of Effective Fiber Diameter of the fibers of the primary filtration layer to Effective Fiber Diameter of the fibers of the primary filtration layer is at least 1.5.

This disclosure describes a filtration composite that includes multiple layers of filtration media. In some embodiment, the filtration composite is preferably substantially glass-free or glass-free. When the composite is glass-free or substantially glass-free, the composite preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The composite includes a first nonwoven filtration medium including bicomponent fibers, efficiency fibers having a fiber diameter in a range of 1 micron to 5 microns, and microfibrillated fiber; an optional second nonwoven filtration medium; and a third nonwoven filtration medium including efficiency fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.

A spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part. Bending resistance in a machine direction of the spunbond non-woven fabric is 20 mN or more and 40 mN or less, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and to (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.35<t.sub.C/t.sub.D<0.65  (2).