A metal honeycomb substrate includes a tubular body, a flat plate, and a wavy plate. The tubular body has a receiving portion. The wavy plate is stacked with the flat plate to form a spiral structure received in the receiving portion. The wavy plate has a wavy-shaped cross section and includes a second region and a continuous region connected to the second region. The wavy-shaped cross section includes peak portions and valley portions. The wavy plate has a solder region overlapping at least one portion of at least one of the second region and the continuous region. Solders are on outer sides of the peak portions and outer sides of the valley portions which are in the solder region. A ratio of an area of the solder region to an area of the wavy plate is in a range between substantially 20% and substantially 66%.

Disclosed is an air filter and a method of manufacture for an air filter which is much more cost effective and provides greater operational effectiveness than state-of-the-art air filters. The air filter includes an outer metallic shell which may be used to attach the filter in line to ducting of a heating, ventilation, and air conditioning (HVAC) system. The filter may further include a filter unit made of activated carbon material. The filter unit may have one or more sections and may have a honeycomb cross section.

Disclosed is an air filter and a method of manufacture for an air filter which is much more cost effective and provides greater operational effectiveness than state-of-the-art air filters. The air filter includes an outer metallic shell which may be used to attach the filter in line to ducting of a heating, ventilation, and air conditioning (HVAC) system. The filter may further include a filter unit made of activated carbon material. The filter unit may have one or more sections and may have a honeycomb cross section.

A honeycomb structure includes a pillar-shaped honeycomb structure body including porous partition walls defining and forming a plurality of cells which extend from an inflow end face to an outflow end face, and a porous outer wall surrounding the partition walls, a porous supporting bulge disposed to extend out from a circumference of the outer wall so that at least a part of the outer wall is exposed, and plugging portions arranged in open ends of the cells, and the supporting bulge has support portions and a side wall portion, and the partition walls and the outer wall of the honeycomb structure body and the support portions and the side wall portion of the supporting bulge are all formed monolithically by formation of a ceramic raw material.

A honeycomb formed body containing a ceramics raw material, the honeycomb formed body including: a pillar shaped honeycomb structure portion having a plurality of rectangular cells, the cells being defined by partition walls and extending from a first end face to a second end face to form flow paths; an outer peripheral portion having outer peripheral portions X where the partition walls are covered with an outer peripheral wall; and outer peripheral portions Y where the partition walls are exposed. Each of the outer peripheral portions X includes a tapered portion having a gradually deceasing thickness of the outer peripheral wall toward a boundary portion with an adjacent outer peripheral portion Y. The tapered portion requires a length equal to or more than one time of an average cell pitch in the outer peripheral direction until thickness of the outer peripheral wall is halved.

A plugged honeycomb structure includes: a honeycomb substrate and a plugging portion, and is configured to trap particulate matter included in fluid flowing from an inflow side end face to an outflow side end face. The partition wall includes, as raw materials, particulates of a base material and a binder and having a melting point lower than that of the base material, the base material has a particle diameter in a range of 5 μm to 60 μm, a mass ratio of the binder to a total mass of the raw material of the base material and the binder is in a range of 22 mass % to 45 mass %, and the cells include round cells as a part, the round cells being defined by a circular-arc partition wall having a circular-arc shape that is at least a part of the partition wall to have a circular shape or the like.

A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.

An additive manufacturing method for producing a component having at least partially or at least locally a porous material structure includes providing a porous or porosable base material, applying the porous or porosable base material to build up the component, and adjusting a porosity of the porous or porosable base material during the applying.

Disclosed is an air filter and a method of manufacture for an air filter which is much more cost effective and provides greater operational effectiveness than state-of-the-art air filters. The air filter includes an outer metallic shell which may be used to attach the filter in line to ducting of a heating, ventilation, and air conditioning (HVAC) system. The filter may further include a filter unit made of activated carbon material. The filter unit may have one or more sections and may have a honeycomb cross section.

The invention relates to a dust collector for gaseous fluids and to a method for manufacturing the dust collector. The dust collector includes one or more filtering assemblies (1) that have filtering elements (2). The filtering elements (2) have a tubular extension. They are kept in contact with each other along a direction parallel to their length; the filtering elements (2) enclose, between them, flow channels (3). The method for manufacturing a filtering assembly (1) of the dust collector includes the steps of: permanently deforming a sheet of a filtering material so as to obtain a corrugated sheet (8) with a cross-section defined by repetitions of ′Ω-shaped forms that are connected to each other; and coupling two deformed sheets, so as to keep the straight parts of the ′Ω-shaped forms in contact and to obtain rows of filtering elements (2).