The disclosure relates to methods of making asphalt concrete mixtures including reclaimed asphalt pavement (RAP). Variability in the fraction of binder that occurs in RAP that is able to melt and mix with virgin binder included in the concrete mixture previously made it difficult to select an appropriate amount of virgin binder. Methods described herein permit an asphalt concrete mix designer to determine the amount of virgin binder that can be combined with RAP and virgin aggregate in order to satisfy the minimum effective binder content of a job mix formula for such a concrete mix. The subject matter described herein thus permits more efficient use of RAP and permits use of RAP in higher amounts in asphalt concrete mixtures.

A modified bitumen composition used in asphalt-coated roads as a binding raw material having petrocoke, a derivative of carbon based crude oil, and extract, a base oil unit by-product, as additives, and to a method of producing the same. The modified bitumen composition of the invention contains at least 55% by weight of bitumen with a penetration in the range of 40 to 110 as per EN 1426 standard, and 1%-40% by weight of petrocoke with a particle size preferably less than 300 micrometers, and 2% to 5% by weight of extract, a base oil unit by-product, as additives. Determination of the amount of the additives petrocoke and extract to be added to the bitumen, optimum values of such parameters as mixing temperature and mixing rate to distribute in the bitumen homogenously and the conditions at which the modified bitumen may be stored and/or transported without losing its improved properties.

Mobile mixing devices, mobile mixing systems, and related methods are provided. A mobile mixing device can include a frame and a mixing drum securable to the frame. The mixing drum can include a body that forms an internal cavity and can have a forward end and a bottom end. The mixing drum can also include a mouth at the forward end of the body that provides access to the internal cavity of the mixing drum. The mobile mixing device can include a heater support arm having a heater secured to an end of the heater support arm that is distal from the mixing drum. The mixing drum can be used to process cement material when the heater support arm is in a stow-away position or asphalt when the heater support arm is in a heating position with the heater facing into the mouth of the mixing drum.

A volumetric mixer is provided including a holding section adapted to store one or more materials simultaneously, one or more conveyors disposed in the holding section, a mixing section, one or more heating units disposed in the mixing section, and a control unit. The conveyors are operable to convey materials from the holding section to the mixing section and the one or more conveyors are operable to be individually controlled by the control unit to deliver a pre-determined amount of each material from the holding section to the mixing section.

Disclosed is a continuous and forced asphalt mixing production method, which relates to the technical field of concrete processing and includes the following steps of: heating a cold aggregate to obtain a hot aggregate, hot mixing and/or cold mixing the milled materials to obtain recycled materials; blending the hot aggregate, the recycled materials, the powder materials and the asphalt to obtain a premix; temporarily storing the premix in a pre-stirring storage bin and then stirring the premix in a forced stirring cylinder, temporarily storing the obtained finished product materials in a finished product storage bin; in the finished product material loading area, unloading into a storage tank of a finished product material conveying vehicle.

A mechanical stabilization mixer used in road infrastructure preparation plants includes a mixer body keeping all structure together, at least two shafts in rotating structure inside the mixer body and a reducer providing driving to the shafts. The mixing arms and mixing palettes of adequate and specially designed number in a manner directing material to the output mouth located in the centre while mixing material to be mixed homogenously and effectively. A material inlet primary mouth and material inlet second mouth are provided facing each other wherein material to be mixed is taken into the mixer body and the outlet mouth located in the centre.

Foamed asphalt compositions, recycled asphalt compositions, asphalt pavement, and methods of forming asphalt pavement using the foamed asphalt compositions are provided herein. An exemplary foamed asphalt composition is in a cellular matrix form and includes a base asphalt component and oxidized high density polyethylene. An exemplary asphalt pavement includes a recycled asphalt layer that includes the foamed asphalt composition and a recycled asphalt component. An exemplary method of forming asphalt pavement includes combining a base asphalt component and an oxidized high density polyethylene to form an asphalt mixture. The asphalt mixture is foamed using water and compressed air to form a foamed asphalt composition. The foamed asphalt composition and a recycled asphalt component are combined to form a recycled asphalt composition. A recycled asphalt layer is formed with the recycled asphalt composition.

Disclosed is a continuous and forced asphalt mixing production method, which relates to the technical field of concrete processing and includes the following steps of: heating a cold aggregate to obtain a hot aggregate, hot mixing and/or cold mixing the milled materials to obtain recycled materials; blending the hot aggregate, the recycled materials, the powder materials and the asphalt to obtain a premix; temporarily storing the premix in a pre-stirring storage bin and then stirring the premix in a forced stirring cylinder, temporarily storing the obtained finished product materials in a finished product storage bin; in the finished product material loading area, unloading into a storage tank of a finished product material conveying vehicle.

An asphalt processing system is formed from a heating drum and an induction heating system. Flights move asphalt through the heating drum, which concurrently heat the asphalt along with the heating drum wall. A mixing drum can be connected to the heating drum, and include paddles or flights to move the asphalt, while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 275 F. and 750 F., followed by moving the asphalt to between 275 F. and 350 F. The system can include a convection system that heats recirculated air through the heating drum. A water condenser can be employed to remove moisture during air recirculation, and reduce asphalt moisture content. The asphalt cement is optionally modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

Mobile mixing devices, mobile mixing systems, and related methods are provided. A mobile mixing device can include a frame and a mixing drum securable to the frame. The mixing drum can include a body that forms an internal cavity and can have a forward end and a bottom end. The mixing drum can also include a mouth at the forward end of the body that provides access to the internal cavity of the mixing drum. The mobile mixing device can include a heater support arm having a heater secured to an end of the heater support arm that is distal from the mixing drum. The mixing drum can be used to process cement material when the heater support arm is in a stow-away position or used to process asphalt when the heater support arm is in a heating position with the heater facing into the mouth of the mixing drum after loading of the asphalt.