A double shaft paddle mixer, including a barrel chamber, and a first paddle screw and a second paddle screw. The first paddle screw is provided with first paddles and the second paddle screw is provided with second paddles. The barrel chamber includes a crushing zone and a mixing zone. The crushing zone is partly separated from the mixing zone by a partition member. A first inlet is connected to the crushing zone and a second inlet is connected to the mixing zone and an outlet connected to the mixing zone. The double shaft paddle mixer can be part of an arrangement and part of a method for producing paste.

Devices and methods for preparing a slurry for coating onto a substrate. The devices and methods of the present disclosure relate to providing a slurry in a closed volume with at least one passage. The slurry includes a solvent, a powder, and a binder. The slurry can also include a dispersion agent. The slurry is forced repeatedly under high pressure through the at least one passage in a first flow direction and then back through the at least one passage in a second flow direction, opposite the first flow direction. The forcing homogenously disperses the powder and the binder within the solvent. Both sides of the substrate are then coated simultaneously with the slurry extruded from the closed volume after the forcing. Curing of the coated slurry includes freeze drying to preserve the porosity of the slurry on the substrate.

Devices and methods for preparing a slurry for coating onto a substrate. The devices and methods of the present disclosure relate to providing a slurry in a closed volume with at least one passage. The slurry includes a solvent, a powder, and a binder. The slurry can also include a dispersion agent. The slurry is forced repeatedly under high pressure through the at least one passage in a first flow direction and then back through the at least one passage in a second flow direction, opposite the first flow direction. The forcing homogenously disperses the powder and the binder within the solvent. Both sides of the substrate are then coated simultaneously with the slurry extruded from the closed volume after the forcing. Curing of the coated slurry includes freeze drying to preserve the porosity of the slurry on the substrate.

Devices and methods for preparing a slurry for coating onto a substrate. The devices and methods of the present disclosure relate to providing a slurry in a closed volume with at least one passage. The slurry includes a solvent, a powder, and a binder. The slurry can also include a dispersion agent. The slurry is forced repeatedly under high pressure through the at least one passage in a first flow direction and then back through the at least one passage in a second flow direction, opposite the first flow direction. The forcing homogenously disperses the powder and the binder within the solvent. Both sides of the substrate are then coated simultaneously with the slurry extruded from the closed volume after the forcing. Curing of the coated slurry includes freeze drying to preserve the porosity of the slurry on the substrate.

The present invention relates to methods for dewatering tailings and systems for performing same. In certain aspects, the invention relates to methods of producing a dewatered tailings residue or a stackable tailings residue, comprising subjecting tailings to hydrocyclonic separation to produce one or more partially dewatered underflows and a final water-rich overflow; separating the final water-rich overflow, by centrifuging, into a recovered water stream and a low-water residue; and mixing together the low-water residue and at least part of the one or more partially dewatered underflows to produce a dewatered tailings residue or a stackable tailings residue.

Embodiments of the present invention include systems for storing large quantities of chemicals at a remote site. A controlled blending system balances the inflow of dry material and liquids into the blender based on a predetermined solid/fluid ratio. The blending system further balances the inflow and outflow of material from the blender.

A water-based extraction process for extracting bitumen from mined oil is provided comprising providing a water-based mixture containing bitumen; and introducing nanobubbles to the mixture to attach to bitumen and, thereby, extract the bitumen from the water-based mixture, wherein a nanobubble has a diameter of less than 5,000 nm.

A process for solvent extraction of bitumen from mined oil sand ore is provided, comprising mixing the mined oil sand ore with at least one solvent to produce a solvent/oil sand slurry; adding water to the solvent/oil sand slurry to produce a slurry having a water-to-solids mass ratio of less than about 0.1; mixing the slurry in a mixing tank having a diameter to agglomerate the solids present in the slurry, the mixing tank operating at a power input of between 20 and 50 W/kg of slurry, to produce an agglomerated slurry; and subjecting the agglomerated slurry to solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; whereby the slurry height in the mixing tank is 0.1 to 0.3 of the tank diameter.

Devices and methods for preparing a slurry for coating onto a substrate. The devices and methods of the present disclosure relate to providing a slurry in a closed volume with at least one passage. The slurry includes a solvent, a powder, and a binder. The slurry can also include a dispersion agent. The slurry is forced repeatedly under high pressure through the at least one passage in a first flow direction and then back through the at least one passage in a second flow direction, opposite the first flow direction. The forcing homogenously disperses the powder and the binder within the solvent. Both sides of the substrate are then coated simultaneously with the slurry extruded from the closed volume after the forcing. Curing of the coated slurry includes freeze drying to preserve the porosity of the slurry on the substrate.

Embodiments of the present invention include systems for storing large quantities of chemicals at a remote site. A controlled blending system balances the inflow of dry material and liquids into the blender based on a predetermined solid/fluid ratio. The blending system further balances the inflow and outflow of material from the blender.