B01J19/0006

Systems and processes for molten media pyrolysis

Systems and methods for molten media pyrolysis for the conversion of methane into hydrogen and carbon-containing particles are disclosed. The systems and methods include the introduction of seed particles into the molten media to facilitate the growth of larger, more manageable carbon-containing particles. Additionally or alternatively, the systems and methods can include increasing the residence time of carbon-containing particles within the molten media to facilitate the growth of larger carbon-containing particles.

SYSTEM FOR PRODUCING MAGNESIUM HYDROXIDE

Disclosed is a system for producing magnesium hydroxide including: a generation unit; and a recovery unit connected to the generation unit, wherein the generation unit has a reaction tank in which a calcium hydroxide slurry is added to water to be treated containing magnesium ions to crystallize magnesium hydroxide and to obtain a reaction slurry containing particles of magnesium hydroxide, and a sedimentation tank in which the reaction slurry is reserved to sediment the particles and to separate the reaction slurry into a separation slurry containing the particles at a high concentration and a separation liquid containing the particles at a low concentration, and wherein, in the recovery unit, an alkaline aqueous solution is added to the separation liquid to crystallize magnesium hydroxide and to obtain the reaction slurry and then the reaction slurry is reserved to sediment the particles and to recover the sedimented particles.

APPARATUS AND METHOD FOR INVESTIGATING NAPHTHA REFORMING PROCESSES

An apparatus and a method are used for investigating the naphtha reforming process in catalyst test devices with reactors arranged in parallel. The apparatus has a plurality of reactors arranged in parallel with reaction chambers (R1, R2, . . . ), a product fluid supply, a process control, and at least one analysis unit. Each individual reactor has an outlet line for the product fluid stream, wherein the analysis unit is operatively connected to each outlet line for the product fluid stream and the apparatus is functionally connected to the control of the apparatus. In carrying out the method, naphtha-containing reactant fluid streams are brought into contact with catalysts in the individual reactors and the product fluid streams are subsequently supplied to the online analysis unit from the respective outlet lines of the individual reactors and analyzed. Using the evaluation of the online analytical characterization data, the process parameters of the respective reactor unit are adapted. The process steps of analytical characterization, evaluation, and adaptation of process parameters are repeated for the duration of the investigation.

SYSTEMS AND METHODS FOR PREDICTING AND CONTROLLING THE PROPERTIES OF A CHEMICAL SPECIES DURING A TIME-DEPENDENT PROCESS
20180011024 · 2018-01-11 ·

Devices and methods for controlling the properties of chemical species during time-dependent processes. A device includes a reactor for containing one or more chemical species of a time-dependent process, an extraction pump for automatically and continuously extracting an amount of the one or more chemical species from the reactor, one or more detectors for measuring property changes of the one or more extracted chemical species and generating a continuous stream of data related to the one or more property changes to the one or more chemical species during a time interval, and a process controller configured to fit the continuous stream of data to a mathematical function to predict one or more properties of the one or more chemical species at a future time point and make one or more process decisions based on the prediction of one or more properties at the future time point.

Advanced quality control tools for manufacturing bimodal and multimodal polyethylene resins

A method of determining multimodal polyethylene quality comprising the steps of (a) providing a multimodal polyethylene resin sample; (b) determining, in any sequence, the following: that the multimodal polyethylene resin sample has a melt index within 30% of a target melt index; that the multimodal polyethylene resin sample has a density within 2.5% of a target density; that the multimodal polyethylene resin sample has a dynamic viscosity deviation (% MVD) from a target dynamic viscosity of less than about 100%; that the multimodal polyethylene resin sample has a weight average molecular weight (M.sub.w) deviation (% M.sub.wD) from a target M.sub.w of less than about 20%; and that the multimodal polyethylene resin sample has a gel permeation chromatography (GPC) curve profile deviation (% GPCD) from a target GPC curve profile of less than about 15%; and (c) responsive to step (b), designating the multimodal polyethylene resin sample as a high quality resin.

THERMAL SLEEVE FOR HOT-WALL DEHYDROGENTATION REACTOR
20230024510 · 2023-01-26 ·

Systems, devices, and methods for transferring heat associated with an interface corresponding to a reactor. In some aspects, a system includes a sleeve having a body portion that defines a channel that extends from a first end to a second end of the body portion. The channel is configured to define a flow path that extends through a flange that is coupled to a pipe via a welding point a lip portion extending radially away from the first end and configured to be positioned between the flange and a reactor.

Apparatus and method for manufacturing high-pressure method low-density polyethylene

Provided are an apparatus and a method for manufacturing high-pressure method low-density polyethylene, the apparatus and the method having excellent characteristics that a chain transfer agent can be supplied by a simpler apparatus, a deviation (variation) of the concentration of the chain transfer agent supplied to a reactor can be reduced, and compression energy of the chain transfer agent can be reduced. An apparatus for manufacturing high-pressure method polyethylene includes a chain transfer agent supply line that is a line connected to a low pressure recycle ethylene supply line for supplying a chain transfer agent.

Slug-Flow Manufacturing of Uniform and Controllable Microparticles for Battery Cathodes
20220410112 · 2022-12-29 ·

Slug flow manufacturing systems and methods for production of battery microparticle materials such as nickel-cobalt-manganese oxide (NCM) are disclosed. The slug flow reactor system is capable of producing microparticles reproducibly and continuously in desired scales. The system may be run with fast kinetics (e.g., complete reaction from nucleation to particle recovery completes within a few minutes) and near-ambient reaction temperature (e.g., allowing to use inexpensive plastic tubing). The system allows control of composition (overall, and radial profile) and size of microparticles without changing chemistry nor increasing temperature. The platforms offers the ability to conveniently generate uniform microparticles, of controllable size with an ease of scale up.

HYDROCRACKING PROCESS

A process for hydrocracking a petroleum feedstock involves: (a) hydrocracking the feedstock to obtain a hydrocracked effluent; (b) liquid/gas separation of the effluent to obtain a gaseous effluent and a liquid effluent; (c) fractionating the liquid effluent at a pressure P1, producing a first distillate and a first residue, (d) recycling a first portion of the first residue to hydrocracking, (e) rectifying a second portion of the first residue at a pressure P2 lower than or equal to the pressure P1, to obtain a secondary distillate, a secondary residue and a vapor stream, (f) purging a portion of the secondary residue, and (g) recycling all or part of the secondary distillate to hydrocracking.

Feedstock processing systems and methods for producing fischer-tropsch liquids and transportation fuels

A method for processing feedstock is described, characterized in that incoming feedstock is processed to selectively recover biogenic carbon material from the incoming feedstock. In some embodiments the incoming feedstock is comprised of mixed solid waste, such as municipal solid waste (MSW). In other embodiments the incoming feedstock is comprised of woody biomass. In some instances, the incoming feedstock is processed to selectively recover biogenic carbon material from the incoming feedstock to produce a processed feedstock having biogenic carbon content of 50% and greater suitable for conversion into biogenic carbon Fischer Tropsch liquids. The high biogenic carbon Fischer Tropsch liquids may be upgraded to biogenic carbon liquid fuels. Alternatively, the incoming feedstock is processed to selectively recover plastic material from the incoming feedstock to produce a processed feedstock having biogenic carbon content of 50% or less.