Devices and methods for controlling the properties of chemical species during time-dependent processes. A device includes a reactor for containing one or more chemical species of a time-dependent process, an extraction pump for automatically and continuously extracting an amount of the one or more chemical species from the reactor, one or more detectors for measuring property changes of the one or more extracted chemical species and generating a continuous stream of data related to the one or more property changes to the one or more chemical species during a time interval, and a process controller configured to fit the continuous stream of data to a mathematical function to predict one or more properties of the one or more chemical species at a future time point and make one or more process decisions based on the prediction of one or more properties at the future time point.

An actuator is provided that includes a housing, a linear actuating shaft disposed within the housing, a piston coupled with the shaft, and a fluid barrier disposed on an end of the shaft and encircled by the piston. The piston is movable longitudinally between an extended configuration and a retracted configuration upon rotation of the shaft. The fluid barrier engages an inner surface of the piston preventing fluid communication across the fluid barrier. The fluid barrier has a shaft engaging side which receives the shaft and a fluid facing side. A cavity is formed between the piston and the fluid facing side and expands when the piston moves to the extended configuration and contracts when the piston moves to the retracted configuration. A port is disposed in the piston and extends from the cavity to external the piston thereby permitting fluid communication between the cavity and external the piston.

A fluid mixing and distribution device for a catalytic downflow reactor, said device comprising a collection zone (A), a mixing zone (B) comprising a mixing chamber (15) for fluids and an exchange chamber (16) for fluids, a distribution zone (C), said exchange chamber (16) comprising at least one upper lateral cross-section of flow (17a) and at least one lower lateral cross-section of flow (17b) through which fluids can pass from said exchange chamber (16) to said distribution zone (C), characterized in that said exchange chamber (16) comprises a fluid deflection means (24) fixed to said exchange chamber (16) and located downstream of the upper lateral cross-section of flow (17a), said fluid deflection means (24) forming with said exchange chamber (16) a space (26) in the shape of a pan.

A device for mixing fluids for a downflow catalytic reactor (1): at least one substantially horizontal collector (5) provided with a substantially vertical collection conduit (7) receiving fluids collected by (5); at least one injector (8) of a quench fluid opening into (7); a mixing chamber (9) downstream of (5) having an inlet end connected directly to (7) and an outlet end (10) evacuating the fluids; and a pre-distribution plate (11) having a plurality of perforations and at least one riser (13), located downstream of (9);
the section of said mixing chamber (9) is a parallelogram and has at least one means (15) deflecting over at least one of the four internal walls of mixing chamber (9) with a parallelogram section.

Device for the mixing and distribution of fluids for a catalytic reactor with a downward flow, said device comprising at least one collection zone (A), at least one mixing zone (B) comprising at least one enclosure (15) for the mixing of the fluids, at least one distribution zone (C), characterized in that said mixing zone (B) is situated at the same level as the distribution zone (C) and also comprises at least one enclosure (16) for the exchange of the fluids, connected to, and communicating with, said mixing enclosure (15), said exchange enclosure (16) comprising at least one lateral passage section (17a, 17b) suitable for the passage of the fluids from said exchange enclosure (16) to said distribution zone (C).

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

In a catalytic reaction, after a reaction product leaves a catalyst bed, an inert substance with a low temperature is sprayed, and through heat absorption and vaporization processes of the inert substance, the temperature of the reaction product drops rapidly when staying in a catalyst cushion layer at a discharge end of a fixed bed reactor, or in a space formed by the catalyst cushion layer at the discharge end of the fixed bed reactor and a reactor head, or in a space formed by a tube plate at the discharge end of the fixed bed reactor and the reactor head. The residence time of the reaction product is shortened due to the entrance of the inert substance in a gaseous state.

The present disclosure provides a system for energy recycling using mechanical vapor recompression in combined chemical process, the system including a heat exchange reactor for generating an intermediate material by means of an exothermic reaction and discharging the generated intermediate material, and heat-exchanging heat generated in the exothermic reaction with water supplied from outside so as to generate water vapor; an absorption tank for receiving the intermediate material, and mixing the intermediate material with water, so as to generate an intermediate material aqueous solution; a stripper for receiving the intermediate material aqueous solution, and separating the intermediate material into an intermediate material gas and an intermediate material water-rich aqueous solution; an endothermic reactor for receiving the intermediate material water-rich aqueous solution, and reacting the intermediate material with water, so as to generate a final product aqueous solution; an evaporation concentrator for receiving the final product aqueous solution, and heat-exchanging heat of the water vapor from the heat exchange reactor with the final product aqueous solution so as to generate steam; a dehydrating distillation tower for receiving, dehydrating, and purifying the final product aqueous solution discharged from the evaporation concentrator; and a mechanical vapor recompressor for compressing the steam from the evaporation concentrator, and providing the compressed steam as a source of heat or a source of steam supply.

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.