Patent classifications
B01J2208/00433
Induction heating of endothermic reactions
A reactor system for carrying out an endothermic catalytic chemical reaction in a given temperature range upon bringing a reactant into contact with a catalyst material. The reactor system includes a reactor unit arranged to accommodate catalyst material including one or more ferromagnetic macroscopic supports susceptible for induction heating where the one or more ferromagnetic macroscopic supports are ferromagnetic at temperatures up to an upper limit of the given temperature range. The one or more ferromagnetic macroscopic supports are coated with an oxide, and the oxide is impregnated with catalytically active particles. The reactor system moreover includes an induction coil arranged to be powered by a power source supplying alternating current and being positioned so as to generate an alternating magnetic field within the reactor unit upon energization by the power source, whereby the catalyst material is heated to a temperature within the temperature range by the alternating magnetic field.
METHOD FOR THE HETEROGENEOUS CATALYSIS USING A FERROMAGNETIC MATERIAL HEATED BY MAGNETIC INDUCTION AND CATALYST SUPPORT USED FOR SAID METHOD
The invention relates to a method for the heterogeneous catalysis of a reaction for the hydrogenation of a carbon oxide in the gaseous state, such as a methanation reaction, using, in a reactor (1), carbon dioxide and gaseous dihydrogen and at least one solid catalytic compound capable of catalyzing said reaction in a given temperature range T, comprising contacting said gaseous reactant and said catalytic compound in the presence of a heating agent, and heating the heating agent to a temperature within said temperature range T. The method is characterized in that the heating agent comprises a ferromagnetic material in the form of micrometric powder and/or wires, said ferromagnetic material being heated by magnetic induction by means of a field inductor, such as a coil (2) external to the reactor (1). According to one embodiment, the catalyst support for implementing said method comprises a ferromagnetic material in the form of wires of micrometric diameters, on the surface of which metal catalyst particles are deposited.
Methods and apparatus for triggering exothermic reactions using AC or DC electromagnetics
Methods and apparatus are disclosed for generating an electromagnetic field inside a reactor to trigger an exothermic reaction. The design and implementation of the electromagnetics are based on the requirements of a particular exothermic reaction or reactor. For example, the triggering mechanism of a particular exothermic reaction or reactor may require a magnetic field with a specific magnitude, polarity, and/or orientation.
Induction heater system for a fluidized bed reactor
A system for the production of a polycrystalline silicon product is disclosed. The system includes a reaction chamber, a susceptor, an induction unit, and a plurality of energy sources. The reaction chamber has a reactor wall, and the susceptor encircles the reactor wall. The induction heater surrounds the susceptor, and has multiple induction coils for producing heat in the susceptor. The coils are grouped into a plurality of zones. The plurality of energy sources supply electric current to the coils. Each energy source is connected with the coils of at least one zone.
Systems and methods for processing solid materials using shockwaves produced in a supersonic gaseous vortex
Solid materials may be processed using shockwaves produced in a supersonic gaseous vortex. A high-velocity stream of gas may be introduced into a reactor. The reactor may have a chamber, a solid material inlet, a gas inlet, and an outlet. The high-velocity stream of gas may be introduced into the chamber of the reactor through the gas inlet. The high-velocity stream of gas may effectuate a supersonic gaseous vortex within the chamber. The reactor may be configured to facilitate chemical reactions and/or comminution of solid feed material using tensive forces of shockwaves created in the supersonic gaseous vortex within the chamber. Solid material may be fed into the chamber through the solid material inlet. The solid material may be processed within the chamber by nonabrasive mechanisms facilitated by the shockwaves within the chamber. The processed material that is communicated through the outlet of the reactor may be collected.
Fluidized bed reactor and a process using same to produce high purity granular polysilicon
The present invention relates to a fluidized bed reactor, comprising a reaction tube, a distributor and a heating device, the reaction tube and the distributor at the bottom of the reaction tube composing a closed space, the distributor comprising a gas inlet and a product outlet, and the reaction tube comprising a tail gas outlet and a seed inlet at the top or upper part respectively, characterized in that the reaction tube comprises a reaction inner tube and a reaction outer tube, and the heating device is an induction heating device placed within a hollow cavity formed between the external wall of the reaction inner tube and the internal wall of the reaction outer tube, wherein the hollow cavity is filled with hydrogen, nitrogen or inert gas for protection, and is able to maintain a pressure of about 0.01 to about 5 MPa; and also to a process of producing high purity granular polysilicon using the reactor. The fluidized bed reactor according to the present invention uses induction heating to heat directly the silicon particles inside the reaction chamber, such that the temperature of the reaction tube is lower than that inside the reaction chamber, which accordingly avoids deposition on the tube wall and results in more uniform heating, and thus is useful for large diameter fluidized bed reactors with much increased output for a single reactor.
Apparatus and method for preparation of compounds or intermediates thereof from a solid material, and using such compounds and intermediates
An apparatus is described, as including a reaction region for contacting a reactant gas with a reactive solid under conditions effective to form an intermediate product, and an opening for allowing an unreacted portion of the gaseous reagent and the intermediate product to exit the reaction region. The apparatus can be beneficially employed to form a final product as a reaction product of the intermediate product and the reactant gas. The reaction of the reactant gas and reactive solid can be conducted in a first reaction zone, with the reaction of the reactant gas and intermediate product conducted in a second reaction zone. In a specific implementation, the reaction of the reactant gas and intermediate product is reversible, and the reactant gas and intermediate product are flowed to the second reaction zone at a controlled rate or in a controlled manner, to suppress back reaction forming the reactive solid.
CATALYTIC PLASMONIC NANOMATERIAL
A method for producing plasmonic nanomaterials that are catalytically or photocatalytically active by fabricating plasmonic nanostructures on substrates using electrodeposition into a nano-template structure and forming a plurality of nanorods in an array, wherein the nanorods are made from materials chosen from the group consisting of materials that are plasmonic and/or catalytic, and materials that are catalytically activated by depositing pure elemental metals, alloys, or alternating layers of different metals or alloys, and producing catalytic plasmonic nanomaterials. Catalytic plasmonic nanomaterials made from the above method. An optical reactor device that utilizes catalytic nanomaterials for photocatalytic synthesis of methanol or ammonia. A method of photocatalytic synthesis of methanol and ammonia by using catalytic plasmonic nanomaterial to convert CO.sub.2 and H.sub.2 to methanol and N.sub.2 and H.sub.2 to ammonia using optical power. A hybrid plasma-plasmonic reactor for the utilization of CO.sub.2 and CH.sub.4 to produce methanol, ethylene, and acetic acid.
Continuous tubular reactor and method of operating the same
A continuous tubular reactor includes a rotary reaction tube having a reactant inlet and a product outlet, and including a ceramic; a heating device disposed outside the rotary reaction tube; and an angle adjuster adjusting an angle of a rotation axis of the rotary reaction tube. The angle of the rotation axis is 75° or less with respect to a horizontal surface.
METHODS AND APPARATUS FOR TRIGGERING EXOTHERMIC REACTIONS USING AC OR DC ELECTROMAGNETICS
Methods and apparatus are disclosed for generating an electromagnetic field inside a reactor to trigger an exothermic reaction. The design and implementation of the electromagnetics are based on the requirements of a particular exothermic reaction or reactor. For example, the triggering mechanism of a particular exothermic reaction or reactor may require a magnetic field with a specific magnitude, polarity, and/or orientation.