A process comprising polymerizing olefin monomers and optionally comonomers in a first reactor vessel, thereby forming a raw product stream comprising polymerized solids, unreacted monomer and optionally comonomer, the polymerized solids comprising olefin polymer, volatile organic compounds (VOC) and catalyst system. Then the polymerized solids are contacted with a catalyst poison selected from carbon monoxide, carbon dioxide, oxygen, water, alcohols, amines, or mixtures thereof, thereby forming a passivated stream. The passivated stream is maintained in an agitated state within a second reactor. The passivated stream within the second reactor is then contacted with a circulating gas comprising unreacted monomer for a residence time, thereby reducing the concentration of VOC in the polymerized solids by at least 10 wt % compared to the level before entering the second reactor, thereby forming a purified olefin polymer solids stream.

Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include an insulation base having insulating material and at least one passage that extends through the insulating material. In some embodiments, the at least one passage may be in fluid communication with a combustion region.

Oxidized disulfide oil (ODSO) compounds or ODSO compounds and disulfide oil (DSO) compounds are reacted with a hydrogen addition feed in a hydroprocessing complex. The hydrogen addition process can include naphtha hydrotreatment, middle distillate hydrotreatment, vacuum gas oil hydrocracking, and vacuum gas oil hydrotreatment. The ODSO or ODSO and DSO components are converted to hydrogen sulfide, water and alkanes.

An electrically heated reactor is a tube surrounded by electrical heating means having radiative sheeting placed coaxially with regard to the reactor tube. The surface area of the sheeting facing the outer surface area of the reactor tube defines an inner surface area covering at least 60% of the reactor tube outer surface area. The distance between the reactor tube and the heating means is selected such that the ratio between the inner surface area of the electrical heating means to the reactor tube outer surface area is in the range of 0.7 to 3.0. The reactor is useful in many industrial scale high temperature gas conversion and heating technologies.

Described herein are thermal condensation reactors and processes of using the same. A presently described thermal condensation reactor includes a heat transfer chamber, wherein the heat transfer chamber is a fluidized bed having a fluidization gas flow in a first direction, and wherein the heat transfer chamber has a plurality of heating zones that may be maintained at different temperatures, and a plurality of reaction tubes disposed in the heat transfer chamber in a second direction perpendicular to the fluidization gas flow, each reaction tube having a reactant gas flow that passes through the plurality of heating zones.

Methods and systems for treating volatile organic compounds (VOCs) generated in a hydrocarbon treating process are disclosed. An effluent stream containing the VOCs, as well as carbon dioxide (CO.sub.2) is combined with hot exhaust gas from a turbine and provided to a waste heat recovery unit (WHRU). The WHRU is adapted to contain a catalyst bed containing oxidation catalyst capable of effecting the oxidation of the VOCs. The temperature of the catalyzing reaction can be tailored based on the position of the catalyst bed within the temperature gradient of the WHRU. The methods and systems described herein solve the problem of effecting the removal of VOCs from the effluent. Heating the CO.sub.2-containing effluent in the WHRU also lend buoyancy to the effluent, thereby facilitating its dispersal upon release.

The present disclosure provides systems and methods for processing ammonia. The system may comprise one or more reactor modules configured to generate hydrogen from a source material comprising ammonia. The hydrogen generated by the one or more reactor modules may be used to provide additional heating of the reactor modules (e.g., via combustion of the hydrogen), or may be provided to one or more fuel cells for the generation of electrical energy.

Systems and processes disclosed may be used to produce a high purity isobutane stream and a high purity 1-butene stream from mixed C4 streams having disparate starting compositions.

A method 10 for processing hydrocarbons for recycling includes the steps of: a) heating solid and/or liquid hydrocarbons in a chamber 16 in the absence of air, to convert at least some of the hydrocarbons into hydrocarbon gas; b) reacting the hydrocarbon gas in a reactor 20 or conduit with a catalyst 22 including a transition metal or transition metal salt, and a carbide, to break the hydrocarbon gas down into hydrocarbon products; and c) collecting the hydrocarbon products or conveying the hydrocarbon products elsewhere for use.

Process and reaction system for the preparation of methanol. The process comprises the steps of (a) providing a fresh methanol synthesis gas containing hydrogen, carbon monoxide and carbon dioxide; (b)) introducing and reacting the fresh methanol synthesis gas stream in a first methanol reaction unit in presence of a methanol catalyst and obtaining a first effluent stream containing methanol and unconverted synthesis gas; (c) providing a recycle gas stream containing the unconverted methanol synthesis gas contained in the first effluent stream and unconverted methanol synthesis gas from a second methanol reaction unit; (d) introducing and reacting the recycle gas stream in the second methanol reaction unit in presence of a methanol catalyst; (e) withdrawing a second effluent stream containing methanol and the unconverted methanol synthesis gas from the second methanol reaction unit; (f)) combining the first and a part of the second effluent stream; (g) cooling and separating the combined effluent into a methanol-containing liquid stream and the recycle stream; and (h) withdrawing the remaining part of the second effluent stream a purge gas stream,wherein the remaining part of he second effluent stream is withdrawn as a purge gas stream prior to combining the first and second effluent stream.