This invention relates to a robotic device 10.1, 10.2 and method for handling catalyst material 106, 206 in a reactor 100 by removing spent catalyst from the reactor and/or loading the reactor with fresh catalyst without an operator having to enter an interior of the reactor which increases operator safety. The robotic device includes a body 12, which is configured to engage a flange 104 of the reactor, and a handling arm which is configured for use both as a cleaning arm 18 and a loading arm 218. The handling arm is connected to the body and is angularly and longitudinally displaceable relative to the body. The handling arm has a segment which is telescopically extendible/retractable relative to the body. When used as a cleaning arm, the arm receives a vacuum line for removing catalyst. When used as a loading arm, a telescopic loading sleeve is connected to the segment.

A method of assistance and documentation of a filling of tubular reactors comprising recording of filling materials and fill levels of filling materials and documenting the filling materials used, fill levels and results of a catalysis process of tubular reactors produced in such a way.

A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.

A system for producing a hydrocarbon by high-temperature Fischer-Tropsch synthesis is described. The system includes a Fischer-Tropsch synthesis unit, a reaction water separation unit, and a catalyst reduction unit. The catalyst reduction unit uses a gas containing the tail gas of the synthesis unit as a reducing gas and a small amount of synthesis gas for adjusting the hydrogen to carbon ratio, to react with the Fischer-Tropsch synthesis catalyst. After the reduction reaction, the reacted gas is cooled to room temperature, and enters a gas-liquid separator to obtain a gas phase and a liquid phase. The gas phase flows to a cryogenic separation unit to recover gaseous hydrocarbons. The liquid phase is separated into reaction water and Fischer-Tropsch oil products. The reduced catalyst is sent to the Fischer-Tropsch synthesis unit.

A dismountable and dismantlable loading system for loading a reactor with bulk material, is described. The dismantlable rail system with a multiplicity of rail segments can be connected to one another to form a self-contained rail system, wherein the individual rail segments have the ability to connect the rail segments to one another. Also provided is at least one rail vehicle for operation on the rail system, having a holding device for containers for receiving the bulk material, and at least one filling station for receiving the bulk material, having a hose present in the floor of the filling station for transporting the bulk material into various areas of the reactor.

A loading device for loading pellets into reactor tubes has a modular design, which can be taken apart, moved through a manway, and then reassembled simply by stacking one part on top of another. A reciprocating slide plate and a vibrator work together to meter pellets through the loading device and into the reactor tubes.

A universal chemical processor (UCP) including a reactor vessel having a central longitudinal axis and main chamber comprises a first inlet port for a main feedstock, a second inlet port for a fluidizing medium and a third inlet port for one or more reactants. The UCP also includes a reactive radioactive chemical processor (R.sup.2CP) that contains a radioactive element positioned extending along the longitudinal axis in the main chamber. In operation, a fluidized bed can be supported in the main chamber when a fluidizing medium and feedstock are supplied to the main chamber through the first and second inlet ports and the radioactive element of the R.sup.2CP emits ionizing radiation that is capable of ionizing feedstock and reactants, inducing chemical reactions, and sterilizing and decomposing any organic materials within a radiation zone.

Polymerization processes and reactor systems for producing multimodal ethylene polymers are disclosed in which at least one loop reactor and at least one fluidized bed reactor are utilized. Configurations include a loop reactor in series with a fluidized bed reactor and two loop reactors in series with a fluidized bed reactor.

A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system that includes a reactor portion and a catalyst processing portion. The catalyst includes platinum, gallium, or both and contacting the feed stream with the catalyst causes a reaction which forms an effluent stream. The method includes separating the effluent stream from the catalyst, passing the catalyst to the catalyst processing portion, and processing the catalyst in the catalyst processing portion. Processing the catalyst includes passing the catalyst to a combustor, combusting a supplemental fuel in the combustor to heat the catalyst, treating the heated catalyst with an oxygen-containing gas to produce a reactivated catalyst, and passing the reactivated catalyst from the catalyst processing portion to the reactor portion. The supplemental fuel may include a molar ratio of hydrogen to other combustible fuels of at least 1:1.

A universal chemical processor (UCP) including a reactor vessel having a central longitudinal axis and main chamber comprises a first inlet port for a main feedstock, a second inlet port for a fluidizing medium and a third inlet port for one or more reactants. The UCP also includes a reactive radioactive chemical processor (R.sup.2CP) that contains a radioactive element positioned extending along the longitudinal axis in the main chamber. In operation, a fluidized bed can be supported in the main chamber when a fluidizing medium and feedstock are supplied to the main chamber through the first and second inlet ports and the radioactive element of the R.sup.2CP emits ionizing radiation that is capable of ionizing feedstock and reactants, inducing chemical reactions, and sterilizing and decomposing any organic materials within a radiation zone.