In various embodiments, a microreactor features a corrosion-resistant microchannel network encased within a thermally conductive matrix material that may define therewithin one or more hollow heat-exchange conduits.

Removal of solids accumulations that are attached to an inlet tube sheet of a heat exchanger in a hydrogenation reactor system by injecting a flush liquid through an injection port on the heat exchanger. Injecting the flush liquid removes portions of the solids accumulations.

Disclosed is a fuel processor. The fuel processor includes: a steam reformer unit configured to be disposed at an upper portion in a casing; a heat exchanger unit configured to be disposed at a lower portion of the steam reformer unit; a high temperature shift reforming unit configured to be disposed at a lower portion of the heat exchanger unit; a low temperature shift reforming unit configured to be disposed while enclosing an outer portion of the high temperature shift reforming unit; and a heat exchange chamber configured to be disposed at a lower portion of the high temperature shift reforming unit and exchange heat between reformed gas and a heat exchange fluid supplied through a channel part formed to drain the reformed gas and combustion gas and supply the heat exchange fluid.

The invention provides a reactor assembly (1) comprising a reactor (30), wherein the reactor (30) is configured for hosting a fluid (100) to be treated with light source radiation (11) selected from one or more of UV radiation, visible radiation, and IR radiation, wherein the reactor (30) comprises a reactor wall (35) which is transmissive for the light source radiation (11), wherein: the reactor (30) is a tubular reactor (130), and wherein the reactor wall (35) defines the tubular reactor (130); the tubular reactor (130) is configured in a tubular arrangement (1130); the reactor assembly (1) further comprises a reactor support element (40), wherein the reactor support element (40) comprises a track (42), wherein the track (42) partly encloses the tubular reactor (130), wherein the reactor support element (40) comprises a thermally conductive element (2), and wherein the tubular reactor (130) is configured in thermal contact with the thermally conductive element (2).

An apparatus for preparing polyalpha-olefins has an input unit (1), a microchannel reactor (2), and a post-treatment unit (3) that are successively connected. The input unit has a mixer and/or pipeline(s) for delivering an olefin raw material, an auxiliary feed and a BF.sub.3 catalyst to the microchannel reactor (2). The apparatus and process that utilizes the apparatus allow flexible and rapid mixing of the catalyst, the auxiliary feed and the olefin raw material, and have the advantages of high polymerization reaction speed, good mass and heat transfer effects, high reaction conversion, good product selectivity and excellent performance, thereby being suitable for large-scale industrial production.

Disclosed is a method for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which method the heat required for the thermal cracking is supplied via a liquid or condensing heat transfer medium, wherein, the heat transfer medium is heated at least in part by means of waste heat from a plant for combusting liquid and/or gaseous residues of a chemical plant. The invention also relates to a plant for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane. The heat required for thermal cracking can be obtained from cheaply available waste heat. For example, it is possible to temporarily heat the heat transfer medium exclusively by means of the second heating device operated by waste heat, wherein said waste heat can, for example, be waste heat from a plant for preparing vinyl chloride.

A reactor for performing a gas/liquid biphasic high-pressure reaction with a foaming medium, comprising an interior formed by a cylindrical, vertically oriented elongate shell, a bottom and a cap, wherein the interior is divided by internals into a backmixed zone and a zone of limited backmixing, wherein the backmixed zone and the zone of limited backmixing are consecutively traversable by the reaction mixture, wherein the backmixed zone comprises means for introducing gas and liquid and a gas outlet and also comprises at least one mixing apparatus selected from a stirrer, a jet nozzle and means for injecting the gas, and the zone of limited backmixing comprises a reaction product outlet, a first cylindrical internal element which in the interior extends in the longitudinal direction of the reactor and which delimits the zone of limited backmixing from the backmixed zone, backmixing-preventing second internal elements in the form of random packings, structured packings or liquid-permeable trays arranged in the zone of limited backmixing and a riser tube whose lower end is arranged within the backmixed zone and whose upper end opens into the zone of limited backmixing so that liquid from the backmixed zone can ascend into the zone of limited backmixing via the riser tube, wherein flow into the zone of limited backmixing enters from below. The reactor is configured such that the high-pressure reaction space is optimally utilized and contamination of workup steps or subsequent reactions arranged downstream of the high-pressure reaction with foam is substantially avoided. The invention further relates to a process for performing a continuous gas/liquid biphasic high-pressure reaction in the reactor.

In a urea synthesis process, temperature distribution in a submerged condenser is reduced. The process includes: synthesizing urea from NH.sub.3 and CO.sub.2 to generate a urea synthesis solution; by heating the solution, decomposing ammonium carbamate and separating a gaseous mixture containing NH.sub.3 and CO.sub.2 from the solution to obtain a solution higher in urea concentration than the solution obtained in the synthesizing; with use of a submerged condenser including a shell and tube heat exchange structure including a U-tube, absorbing and condensing at least a part of the gaseous mixture in an absorption medium on a shell side, and generating steam on a tube side with use of heat generated during the condensation; and recycling at least a part of liquid, obtained from the shell side, to the synthesizing, wherein water is supplied to the tube side of the condenser at a mass flow rate that is three times or more of the steam generation rate.

Described herein is a continuous process for producing polyurethane prepolymers in a residence time reactor with plug flow. Also described herein is a method of using these prepolymers for producing polyurethanes.

A reactor system for conducting multiple continuous reactions in parallel may include a preheating unit that includes an outer preheater shell and a plurality of heating tubes disposed within the preheating shell and arranged in parallel. The reactor system may include a reactor unit downstream of the preheating unit, the reactor unit comprising a plurality of reactor tubes disposed within a reactor shell and an outer heating element disposed about the reactor shell. An inlet end of at least one of the reactor tubes may be fluidly coupled to at least one of the heating tubes of the preheating unit. The reactor unit may include a multi-chamber separator downstream of the reactor unit, the multi-chamber separator having a plurality of separation chambers. At least one of the separation chambers may be fluidly coupled to at least one of the reactor tubes.