The present application provides aerosol processes for selectively incorporating properties of solid precursor particles into processed materials is provided. In one aspect, a carrier gas and a precursor mixture are injected into an aerosol generator. The precursor mixture includes solid precursor particles and a liquid component. One or more ultrasonic transducers are applied to the precursor mixture in the aerosol generator to aerosolize a portion of the precursor mixture that comprises solid particles that are smaller than a predetermined size. The aerosolized portion of the precursor mixture is transferred, via the carrier gas, into a reactor. The aerosolized portion in the reactor is then dried and sometimes reacted to produce solid product particles, and the solid product particles are collected in a particle collector.

Methods and devices are provided for the plasma-catalytic conversion of materials to produce chemical base materials. The methods and devices allow a plurality of chemical processes to be carried out in a plasma-catalytic manner to produce chemical base materials from simple raw materials (for example methane and biogas) with an improved selectivity and energy balance. A hydrocarbon-containing or other starting material is reacted under the action of a plasma to produce chemical base materials, or such a starting material is converted into an intermediate product in a first step under the action of a plasma, and the intermediate product is converted into the desired base material in a subsequent step. The devices for carrying out plasma-catalytic reactions are characterized by a jet pump arranged downstream of the plasma reactor, a tubular recipient (reaction chamber) having a diameter of at least 4 cm, or a catalyst-containing wall of the recipient.

The present application provides aerosol processes for selectively incorporating properties of solid precursor particles into processed materials is provided. In one aspect, a carrier gas and a precursor mixture are injected into an aerosol generator. The precursor mixture includes solid precursor particles and a liquid component. One or more ultrasonic transducers are applied to the to the precursor mixture in the aerosol generator to aerosolize a portion of the precursor mixture that comprises solid particles that are smaller than a predetermined size. The aerosolized portion of the precursor mixture is transferred, via the carrier gas, into a reactor. The aerosolized portion in the reactor is then dried and sometimes reacted to produce solid product particles, and the solid product particles are collected in a particle collector.

A non-thermal plasma is generated to selectively convert a precursor to a product. More specifically, plasma forming material and a precursor material are provided to a reaction zone of a vessel. The reaction zone is exposed to microwave radiation, including exposing the plasma forming material and the precursor material to the microwave radiation. The exposure of the plasma forming material to the microwave radiation selectively converts the plasma forming material to a non-thermal plasma including formation of one or more streamers. The precursor material is mixed with the plasma forming material and the precursor material is exposed to the non-thermal plasma including exposing the precursor material to the one or more streamers. The exposure of the precursor material to the streamers and the microwave radiation selectively converts the precursor material to a product.

A non-thermal plasma is generated to selectively convert a precursor to a product. More specifically, plasma forming material and a precursor material are provided to a reaction zone of a vessel. The reaction zone is exposed to microwave radiation, including exposing the plasma forming material and the precursor material to the microwave radiation. The exposure of the plasma forming material to the microwave radiation selectively converts the plasma forming material to a non-thermal plasma including formation of one or more streamers. The precursor material is mixed with the plasma forming material and the precursor material is exposed to the non-thermal plasma including exposing the precursor material to the one or more streamers. The exposure of the precursor material to the streamers and the microwave radiation selectively converts the precursor material to a product.

An internal reflector photoreactor system includes a stainless-steel cylindrical vessel having a window on a top face. The stainless-steel cylindrical vessel has a reflector inside the vessel on a bottom surface orientated towards the top face and the stainless-steel cylindrical vessel has a mesh bisecting the stainless-steel cylindrical vessel on a horizontal plane and the mesh is coated with a graphitic carbon nitride photocatalyst. Further, the internal reflector photoreactor system includes a light source and the light source is located above the stainless-steel cylindrical vessel.