A structured packing module for crossflow applications is provided and includes a plurality of corrugated structured packing sheets positioned in an upright, parallel relationship to each other. The corrugations of adjacent structured packing sheets are in contact with each other and extend at a crossing angle. Apertures and raised ridges may be positioned on sidewalls of the corrugations. The structured packing module may be used in a crossflow contactor, such as in a process for removing carbon dioxide from air.

A cross-corrugated structured packing element is provided for use in mass transfer or heat exchange columns. The packing element has a plurality of packing layers positioned in an upright, parallel relationship to each other and including corrugations formed of alternating peaks and valleys and corrugation sidewalls extending between the peaks and valleys. The packing element also includes a plurality of apertures each presenting an open area. The apertures are distributed such that the corrugation sidewalls have a greater density of open areas than any density of the open areas that may be present in the peaks and valleys. Some of the apertures may be present in the peaks and the valleys to facilitate liquid distribution. The apertures may also be placed in rows or other patterns that are aligned in a direction along a longitudinal length of the corrugations. Regions with a larger apex radius may be formed in the peaks, such as by depressing spaced-apart segments of the peaks to form spacers in the undepressed portions of the peaks. Some of the apertures may be positioned in the transitions from the depressed portions of the peaks to the unmodified apex sections.

A corrugated structured packing sheet has surface texturing that may be in the form of a grid of indented and raised structures. Each indented structure is separated from some or all of adjacent ones of the indented structures by the raised structures. The raised structures form rows of peaks and interconnecting saddles. Microchannels extend along adjacent ones of the indented structures and the interconnecting saddles and intersect the corrugation valleys at an angle in the range of 20 to 75 degrees. The surface texturing may be or include wavy parallel grooves in an upper edge region adjacent the upper edge and a lower edge region adjacent the lower edge and may be or include parallel groove segments in the bulk region that are oriented obliquely to upper and lower edges of the structured packing sheet.

A structured packing module for crossflow applications is provided and includes a plurality of corrugated structured packing sheets positioned in an upright, parallel relationship to each other. The corrugations of adjacent structured packing sheets are in contact with each other and extend at a crossing angle. Apertures and raised ridges may be positioned on sidewalls of the corrugations. The structured packing module may be used in a crossflow contactor, such as in a process for removing carbon dioxide from air.

A corrugated structured packing sheet has surface texturing that may be in the form of a grid of indented and raised structures. Each indented structure is separated from some or all of adjacent ones of the indented structures by the raised structures. The raised structures form rows of peaks and interconnecting saddles. Microchannels extend along adjacent ones of the indented structures and the interconnecting saddles and intersect the corrugation valleys at an angle in the range of 20 to 75 degrees. The surface texturing may be or include wavy parallel grooves in an upper edge region adjacent the upper edge and a lower edge region adjacent the lower edge and may be or include parallel groove segments in the bulk region that are oriented obliquely to upper and lower edges of the structured packing sheet.

A cross-corrugated structured packing element is provided for use in mass transfer or heat exchange columns. The packing element has a plurality of packing layers positioned in an upright, parallel relationship to each other and including corrugations formed of alternating peaks and valleys and corrugation sidewalls extending between the peaks and valleys. The packing element also includes a plurality of apertures each presenting an open area. The apertures are distributed such that the corrugation sidewalls have a greater density of open areas than any density of the open areas that may be present in the peaks and valleys. Some of the apertures may be present in the peaks and the valleys to facilitate liquid distribution. The apertures may also be placed in rows or other patterns that are aligned in a direction along a longitudinal length of the corrugations. Regions with a larger apex radius may be formed in the peaks, such as by depressing spaced-apart segments of the peaks to form spacers in the undepressed portions of the peaks. Some of the apertures may be positioned in the transitions from the depressed portions of the peaks to the unmodified apex sections.

A packing element has components that form snap-lock connections with like packing elements used to form a contact assembly. The packing elements can be readily and easily assembled together using little force by connecting the packing elements with connectors in a snap-lock manner. The packing elements are retained by the snap-lock connectors in the contact assembly such that the packing elements cannot be separated without such force that the material forming at least one of components of the snap-lock connections or the packing element will fail to the extent that a contact assembly made using the packing elements would not be functional.

A spacer array including a plurality of spacers. Each spacer defines a longitudinal axis and includes a main body, a leading pin, and a trailing pin. The main body has a main body cross-sectional dimension. The leading pin extends from the main body and is upstream of the main body. The leading pin has a leading pin cross-sectional dimension. The trailing pin extends from the main body and is downstream of the main body. The trailing pin has a trailing pin cross-sectional dimension. The main body cross-sectional dimension is greater than the leading pin cross-sectional dimension and the trailing pin cross-sectional dimension.