The present invention relates to a process for the conversion of plant oils, animal fats, waste food oils and carboxylic acids into renewable liquid fuels, such as bio-naphtha, bioQAV and renewable diesel, for use in combination with fossil fuels. The process is composed of two steps: hydrotreatment and hydrocracking. The effluent from the hydrotreatment step contains aromatics, olefins and compounds resulting from the polymerization of esters and acids. This is due to the use of partially reduced catalysts without the injection of a sulfiding agent and allows for the production of bioQAV of suitable quality for use in combination with fossil kerosene. Concurrently, the process generates, in addition to products in the distillation range of naphtha, kerosene and diesel, high molecular weight linear paraffins (up to 40 carbon atoms).

According to one or more embodiments described herein, a method for cracking a hydrocarbon oil may include contacting the hydrocarbon oil with a fluidized cracking catalyst including an ultra-stable Y-type zeolite in a fluidized catalytic cracking unit to produce light olefins, gasoline fuel, and coke. At least 99 wt. % of the hydrocarbon oil may have a boiling point greater than 350° C. The ultra-stable Y-type zeolite may be a framework-substituted zeolite in which a part of aluminum atoms constituting a zeolite framework thereof is substituted with 0.1-5 mass % zirconium atoms and 0.1-5 mass % titanium ions on an oxide basis. The fluidized cracking catalyst may include from 3.5 wt. % to 10 wt. % of one or more Group 7 metal oxides.

Incorporating a bimetal to a lamellar MFI zeolite structure includes providing a bimetallic-incorporated lamellar zeolite catalyst including a sodium source, aluminum source, silicon source, surfactant, sulfuric acid, deionized water, metal source, and molecular template; dissolving the sodium source in the deionized water creating a basic solution; adding the sulfuric acid, aluminum source, molecular template, and silicon source to the basic solution creating a mixture and adding the metal source to the mixture; dissolving the surfactant in the deionized water creating a surfactant solution; combining the surfactant solution and basic solution; heating the combined surfactant solution and basic solution in a rotating autoclave creating a metal-containing zeolite including the surfactant and molecular template in a structure of the metal-containing zeolite; removing a synthesized zeolite from the autoclave; drying the synthesized zeolite and creating a dry zeolite powder; calcining the dry zeolite powder creating a bimetal-containing lamellar MFI zeolite for chemical activation.

The present invention pertains to improved processes and catalysts for aromatization. The processes generally contacting a feed stream comprising a naphtha fraction having a C.sub.6 to C.sub.8 content with a catalyst pellet composition to form aromatic hydrocarbons. The catalyst pellet composition generally comprises a plurality of cylindrical pellets each pellet comprising a Group VIII metal on a zeolite. The pellets may have (a) a plurality of holes passing through the length of the cylindrical pellets, (b) a dome-shaped top and bottom, and (c) a plurality of semi-circular grooves along the length of the exterior of the cylinder.

The present disclosure relates to a process for the hydrodealkylation of aromatic rich hydrocarbon streams to produce benzene, toluene and mixed xylenes (BTX), with high selectivity towards high value xylenes. The process uses catalysts containing a framework-substituted zirconium and/or titanium and/or hafnium-modified ultra-stable Y (USY) type zeolite.

The present disclosure relates to a process for the hydrodealkylation of aromatic rich hydrocarbon streams to produce benzene, toluene and mixed xylenes (BTX), with high selectivity towards high value xylenes. The process uses catalysts containing a framework-substituted zirconium and/or titanium and/or hafnium-modified ultra-stable Y (USY) type zeolite.

A process is provided for improving cold flow properties of distillates, the process comprises the step of contacting a hydrocarbon feedstock with a framework-substituted ultra-stable Y (USY)-type zeolite in which a portion of aluminum atoms constituting a zeolite framework thereof is substituted with zirconium atoms and/or titanium and/or hafnium atoms, thereby producing a dewaxed distillate product.

A method for producing a fluoride functionalized zeolite catalyst is described, having a F/Si molar ratio of 0.1:1-3:1. The method involves mixing a fluoride salt with zeolite components to form a gel, which is then hydrothermally treated and calcined. The fluoride functionalized zeolite catalyst may be used for cracking an olefin stream into ethylene, propylene, and butylene, with high selectivity towards propylene. The fluoride functionalized zeolite catalyst may be used for 50 or more hours with a stable conversion rate and low coke formation.

The present invention pertains to improved processes and catalysts for aromatization. The processes generally contacting a feed stream comprising a naphtha fraction having a C.sub.6 to C.sub.8 content with a catalyst pellet composition to form aromatic hydrocarbons. The catalyst pellet composition generally comprises a plurality of cylindrical pellets each pellet comprising a Group VIII metal on a zeolite. The pellets may have (a) a plurality of holes passing through the length of the cylindrical pellets, (b) a dome-shaped top and bottom, and (c) a plurality of semi-circular grooves along the length of the exterior of the cylinder.

A process is provided for improving cold flow properties of distillates, the process comprises the step of contacting a hydrocarbon feedstock with a framework-substituted ultra-stable Y (USY)-type zeolite in which a portion of aluminum atoms constituting a zeolite framework thereof is substituted with zirconium atoms and/or titanium and/or hafnium atoms, thereby producing a dewaxed distillate product.