Systems and methods are provided for integrated conversion of biomass to ultimately form naphtha and/or diesel boiling range products. The integrated conversion can include an initial conversion of biomass to alcohols, such as by fermentation, followed by conversion of alcohols to olefins and then olefins to naphtha, jet, and diesel boiling range compounds, with high selectivity for formation of diesel boiling range compounds. The integrated conversion process can be facilitated by using a common catalyst for both the conversion of alcohols to olefins and the conversion of olefins to naphtha and/or diesel boiling range compounds. For example, ZSM-48 (an MRE zeotype framework structure catalyst) can be used as the catalyst for both conversion of alcohols to olefins and for oligomerization of olefins with increased selectivity for formation of diesel boiling range products.

Process for preparing a catalyst composition containing a modified crystalline aluminosilicate and a binder, wherein the catalyst composition comprises from 5 to 95% by weight of crystalline aluminosilicate as based on the total weight of the catalyst composition, the process being remarkable in that it comprises a step of steaming said crystalline aluminosilicate: at a temperature ranging from 100° C. to 380° C.; under a gas phase atmosphere containing from 5 wt % to 100 wt % of steam; at a pressure ranging from 2 to 200 bars; at a partial pressure of H.sub.2O ranging from 2 to 200 bars; and said steaming being performed during at least 30 min and up to 144 h;
and in that the process also comprises a step of shaping, or of extruding, the crystalline aluminosilicate with a binder, wherein the binder is selected to comprise at least 85 wt % of silica as based on the total weight of the binder, and less than 1000 ppm by weight as based on the total weight of the binder of aluminium, gallium, boron, iron and/or chromium.

Catalysts including at least one microporous material (e.g., zeolite), an organosilica material binder, and at least one catalyst metal are provided herein. Methods of making the catalysts, preferably without surfactants and processes of using the catalysts, e.g., for aromatic hydrogenation, are also provided herein.

A family of new crystalline molecular sieves designated SSZ-91 is disclosed, as are methods for making SSZ-91 and uses for SSZ-91. Molecular sieve SSZ-91 is structurally similar to sieves falling within the ZSM-48 family of molecular sieves, and is characterized as: (1) having a low degree of faulting, (2) a low aspect ratio that inhibits hydrocracking as compared to conventional ZSM-48 materials having an aspect ratio of greater than 8, and (3) is substantially phase pure.

Methods are provided for formulation of catalysts with improved catalyst exposure lifetimes under oxygenate conversion conditions. In various additional aspects, methods are described for performing oxygenate conversion reactions using such catalysts with improved catalyst exposure lifetimes. The catalyst formulation methods can include formulation of oxygenate conversion catalysts with binders that are selected from binders having a surface area of roughly 250 m.sup.2/g or less, or 200 m.sup.2/g or less. In various aspects, during formulation, a weak base can be added to the zeotype crystals, to the binder material, or to the mixture of the zeotype and the binder. It has been unexpectedly discovered that addition of a weak base, so that the weak base is present in at least one component of the binder mixture prior to formulation, can result in longer catalyst exposure lifetimes under methanol conversion conditions.

Systems and methods are provided for conversion of a combined feed of oxygenates (such as methanol or dimethyl ether) and olefins to a high octane naphtha boiling range product with a reduced or minimized aromatics content. The oxygenate conversion can be performed under conditions that reduce or minimize hydrogen transfer. Optionally, a catalyst that further facilitates formation of branched paraffins can be used, such as a catalyst that has some type of 12-member ring site available on the catalyst surface.

A process for reducing haze in a heavy base oil includes: obtaining a first effluent oil by contacting a hydrocarbon feedstock with a first catalyst including a zeolite of the ZSM-12 family; and obtaining a second effluent oil by contacting the first effluent oil with a second catalyst including a zeolite of the ZSM-48 family. A hydroisomerization catalyst system having reduced haze includes: a first catalytic region having a first catalyst disposed therein, the first catalyst including a zeolite of the ZSM-12 family; and a second catalytic region having a second catalyst disposed therein, the second catalyst including a zeolite of the ZSM-48 family. The first catalytic region is disposed upstream of the second catalytic region.

The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.

Catalyst composition useful in the catalytic dewaxing of a waxy hydrocarbon feedstock which catalyst composition includes a mixture of zeolite EU-2 and titania and may further include a noble metal. The zeolite EU-2 has a molar bulk ratio of silica-to-alumina (SAR) of greater than 100:1. The zeolite or mixture may have been dealuminated such as by acid leaching using a fluorosilicate salt or by steam treating.

A catalyst system for dewaxing of a hydrocarbon feedstock comprising at least two catalytic sections, the first section comprising a first dewaxing catalyst and a subsequent section comprising a second dewaxing catalyst, wherein the first dewaxing catalyst is a ZSM-12 zeolite based catalyst and the second dewaxing catalyst is a EU-2 and/or ZSM-48 zeolite based catalyst. The catalyst system displays enhanced performance when compared to systems containing either ony ZSM-12 based catalyst or EU-2/ZSM-48 based catalyst only.