Processes for separating conjunct polymer from an organic phase are described. A mixture comprising an ionic liquid phase and the organic phase into the ionic phase and an organic phase comprising the conjunct polymer and at least one silyl or boryl compound. The organic phase is separated in a fractionation column into an overhead fraction comprising unreacted silane or borane compound and a bottoms fraction comprising the conjunct polymer and the silyl or boryl compound. The bottoms fraction is passed through an adsorption zone, and the silyl or boryl compound is recovered. Alternatively, the organic phase is passed through an adsorption zone first to remove the conjunct polymer and then a fractionation zone to separate the unreacted silane or borane compound from the silyl or boryl compound.

The present invention generally relates to processes for the recovery of rhodium from a catalyst purge stream from a C6 or higher olefin hydroformylation process. In one embodiment, the process comprises (a) treating a catalyst-containing liquid purge stream from the hydroformylation process, wherein the catalyst comprises a precious metal and an organophosphorous ligand, with an oxidant in the presence of a separate liquid aqueous phase comprising a halide-free acid at a sufficient temperature to effect oxidation of a majority of the contained organophosphorous ligand, wherein the halide-free acid is a C1-C6 organic acid or phosphorous acid; (b) recovering the aqueous phase; (c) contacting the aqueous phase with a separate organic phase by mixing the two phases under a syngas atmosphere, wherein the separate organic phase comprises water-insoluble, hydrolysable organophosphorous ligand and recycled olefin from a hydroformylation process; and (d) separating the organic phase to be recycled back to a hydroformylation process.

Disclosed is a method for recovering a spent metal-containing homogeneous catalyst using a solid adsorbent selected from bleaching agents, filter aids and mixtures thereof. In particular, the solid adsorbent is selected from bleaching earths, perlites, diatomaceous earths and mixtures thereof. Disclosed is a method for recovering a spent metal-containing homogeneous catalyst including the following steps: (A) providing a solution containing the spent metal-containing homogeneous catalyst, the solution containing at least one solvent selected from water and an organic solvent, (B) adding to the provided solution the solid adsorbent to obtain a suspension of a solid and a solvent, (C) separating the suspension to obtain a purified solvent and the solid adsorbent containing the spent metal-containing homogeneous catalyst adsorbed thereon.

We provide a process for regenerating a used acidic ionic liquid catalyst which has been deactivated by conjunct polymers in a reactor, by removing at least 57 wt % of the conjunct polymers originally present in the used acidic ionic liquid catalyst in a separate regeneration reactor, so as to increase the activity of the catalyst. We also provide a regenerated used acidic ionic liquid catalyst having increased activity.

Hydrochloric acid is recovered from a lignin composition in a process, comprising providing a particulate lignin composition that comprises lignin, water and hydrochloric acid; contacting the particulate lignin composition with a stream of stripping gas comprising an aprotic gas to obtain an acidified vapor stream that comprises water vapor, hydrochloric acid and aprotic gas; and recovering hydrochloric acid from the acidified vapor stream.

The present disclosure relates generally to transition metal complex hydroformylation catalytic precursor compositions, to hydroformylation processes, and to processes for separating one or more heavies from a hydroformylation reaction product fluid in hydroformylation processes comprising a metal-monophosphite ligand complex catalyst.

The instant disclosure relates to liquid salts such as but not limiting to ionic liquids; and method for recovering liquid salts including ionic liquids. Ionic liquids get deactivated due to presence of various contaminants or impurities. The present disclosure deals with recovery and regeneration of ionic liquids using compounds containing at least one coordinating agent to form adduct with metal compounds. The instant disclosure also includes an assembly for carrying out the recovery and regeneration of the ionic liquids.

The present invention generally relates to processes for the recovery of rhodium from a catalyst purge stream from a C6 or higher olefin hydroformylation process. In one embodiment, the process comprises (a) treating a catalyst-containing liquid purge stream from the hydroformylation process, wherein the catalyst comprises a precious metal and an organophosphorous ligand, with an oxidant in the presence of a separate liquid aqueous phase comprising a halide-free acid at a sufficient temperature to effect oxidation of a majority of the contained organophosphorous ligand, wherein the halide-free acid is a C1-C6 organic acid or phosphorous acid; (b) recovering the aqueous phase; (c) contacting the aqueous phase with a separate organic phase by mixing the two phases under a syngas atmosphere, wherein the separate organic phase comprises water-insoluble, hydrolysable organophosphorous ligand and recycled olefin from a hydroformylation process; and (d) separating the organic phase to be recycled back to a hydroformylation process.

A method for regenerating deactivated acidic ionic liquid is described. The method involves reducing a level of free hydrochloric acid in the deactivated acidic ionic liquid in a removal zone using at least one of heat, a stripping fluid, reduced pressure, and liquid-liquid extraction to form a deactivated acidic ionic liquid having a reduced level of free hydrochloric acid; and regenerating the deactivated acidic ionic liquid having the reduced level of free hydrochloric acid.