A multi-zoned fluidized bed reactor system may include a multi-zoned fluidized bed reactor and at least one catalyst regeneration loop. The multi-zoned fluidized bed reactor comprising a housing, a fluid bed distributor plate positioned at the bottom of the housing, a fluidized catalyst bed disposed vertically above the fluid bed distributor plate and a condensation zone disposed vertically above the fluidized catalyst bed. The at least one catalyst regeneration loop may be fluidly coupled to the stripping zone and a reaction zone. The at least one catalyst regeneration loop may be operable to withdraw a portion of spent catalyst from the stripping zone, regenerate the portion of spent catalyst to produce regenerated catalyst, and return the regenerated catalyst to the reaction zone. A method of regenerating catalyst in a multi-zoned fluidized bed reactor may include passing a portion of spent catalyst from a stripping zone to a catalyst regeneration loop.

A process for producing an olefin polymer employs a gas phase polymerization reactor having a product discharge system comprising first and second pairs of lock hoppers, wherein each pair comprises an upstream lock hopper connected by valve means to the reactor and a downstream lock hopper connected by valve means to the upstream lock hopper and by further valve means to a product recovery system, and wherein a first cross-tie is provided between the upstream lock hoppers of the first and second pairs of lock hoppers and a second cross-tie is provided between the downstream lock hoppers of the first and second pairs of lock hoppers. Operation of the second cross-tie during product removal cycles is controlled in accordance with reactor pressure.

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

A method for minimizing the amount of catalyst inactivating agent that is present in a liquid fraction recovered from a slurry-based polymer production process, the liquid fraction comprising diluent used in the polymer production process, is disclosed. The method includes steps for controlling the pressure over the liquid fraction collected during diluent recovery so as to minimize the concentration of catalyst inactivating agent that is retained in the recovered liquid fraction. Embodiments of apparatus suitable for conducting the disclosed method are also provided.

A dispersion device includes a stirring and mixing unit that mixes a powder with a liquid, a powder feed unit that feeds the powder to the stirring and mixing unit, and a dry gas generation unit that supplies a dry gas to the powder feed unit. The powder feed unit is sealable.

A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system that includes a reactor portion and a catalyst processing portion. The catalyst includes platinum, gallium, or both and contacting the feed stream with the catalyst causes a reaction which forms an effluent stream. The method includes separating the effluent stream from the catalyst, passing the catalyst to the catalyst processing portion, and processing the catalyst in the catalyst processing portion. Processing the catalyst includes passing the catalyst to a combustor, combusting a supplemental fuel in the combustor to heat the catalyst, treating the heated catalyst with an oxygen-containing gas to produce a reactivated catalyst, and passing the reactivated catalyst from the catalyst processing portion to the reactor portion. The supplemental fuel may include a molar ratio of hydrogen to other combustible fuels of at least 1:1.

An apparatus may include a mud pot and a reflectometer to monitor a level of an interface between liquid diluent and catalyst slurry in the mud pot using reflectometry. The apparatus may include a mixing tank and a conduit to transfer catalyst slurry from the mud pot to the mixing tank. The apparatus may include a polymerization reactor and a conduit to provide catalyst slurry from the mixing tank to the polymerization reactor.

The present disclosure relates to the field of reactor technologies and in particular to a solid-liquid phase reactor for preparing a powder product, which includes a vessel shell, a material-restricting partition net, a solid reactant charge opening, and a reaction solution make-up opening. The material-restricting partition net is disposed in a cavity of the vessel shell and connected to the vessel shell. The material-restricting partition net is enclosed to form a semi-closed material-restricting zone with an upward-facing opening itself or together with an inner wall of a vessel. A frame of the semi-closed material-restricting zone is rigid. The solid reactant charge opening is in communication with the facing-up opening of the semi-closed material-restricting zone, and the reaction solution make-up opening is in communication with an internal space of the semi-closed material-restricting zone.

An arrangement for loading particles through an opening using an upwardly-facing, flexible sheet so that, when particles rest on the flexible sheet and the sheet flexes, the flexing of the sheet breaks up bridges formed by the particles.

Methods and systems for transferring feed materials between zones having substantially different pressures, where the transfer can be continuous or semi-continuous. The methods and systems include a plurality of lock hoppers to receive feed material from a low pressure zone and pressurize it with fluid to a pressure of a high pressure zone. The pressurized material can be discharged to a circulation loop, which carries the pressurized material to one or more receiving unit(s) of a pressurized system. At least some feed material remains in the receiving unit(s) and at least a portion of the fluid exits to become part of the circulation loop. After discharge, the lock hoppers can be depressurized so the next pressurization cycle can begin with additional feed material. The lock hoppers can be operated in a time-staggered manner to provide continuous or semi-continuous transfer of material.