A device for loading pellets into reactor tubes includes a portable loading box with a bottom wall defining an opening, a loading tube projecting downwardly from the opening, and a movable dam for dividing said loading box into separate chambers.

Described herein is a polymerization reactor system comprising at least one loop reactor and/or at least one transfer line, and further comprising at least one withdrawal valve, wherein the at least one withdrawal valve is mounted to a wall of a lower horizontal segment of the loop reactor and/or to a wall of the transfer line, at an angle a of more than 0° and equal to or less than 85°, determined from perpendicular to a tangent of the wall at the mounting position in flow direction of a slurry in the loop reactor and/or in the transfer line. The valve piston of the at least one withdrawal valve comprises a valve plate at an end directed to the at least one loop reactor and/or at an end directed to the at least one transfer line, the valve plate being shaped according to an inner wall of the at least one loop reactor and/or according to an inner wall of the at least one transfer line such that the valve piston is flush with the inner wall of the at least one loop reactor and/or with the inner wall of the at least one transfer line in a closed position of the withdrawal valve. By using such a withdrawal valve, a limitation of the effective withdrawal area can be avoided or at least be reduced such that the liquid slurry can efficiently be withdrawn and the risk of plugging is reduced. Further disclosed is a method for producing an olefin polymer in the inventive polymerization reactor system.

A reactor system includes a reactor vessel configured to contain a process fluid, and a sparger assembly that operably coupled to the reactor vessel and configured to supply a mixture of a gas and a recirculated process fluid to the reactor vessel. The sparger assembly includes a plurality of sparger chambers. Each sparger chamber includes a process fluid conduit fluidly coupled to a process fluid return of the reactor vessel via a process fluid inlet, wherein the process fluid inlet has a first block and bleed valve assembly. Each sparger chamber includes a sparger conduit fluidly coupled to the process fluid conduit and a sparger disposed within the sparger conduit and fluidly coupled to a gas source via a gas inlet. Each sparger chamber also includes a process fluid-gas mixture outlet that fluidly couples the sparger conduit to a sparger outlet of the reactor vessel.

A process (and a related system) for collecting samples of a polymerization catalyst or of a catalyst-containing polymer from an operation unit, having an upper end and a lower end, of a polymerization plant, including the steps of: a) extracting a prefixed amount of product from the lower end of the operation unit through a discharge valve; b) directing the product towards a filtering unit through an inlet valve; c) flushing an inert gas through the filtering unit; d) outgassing the filtering unit, through the outlet valve; and e) displacing the filtering unit, for collecting the sample.

A fluidized bed reactor according to an embodiment of the present disclosure includes a reactor body, and a dispersion plate coupled to a bottom portion of the reactor body. The dispersion plate may include a base plate and injection columns protruding from a top surface of the base plate. The injection columns include first injection columns arranged at a central portion of the dispersion plate, and second injection columns arranged at a peripheral portion of the dispersion plate. The second injection column has a greater height than a height of the first injection column. A reactive gas is uniformly injected to a wall surface of the reactor through the dispersion plate, thereby increasing a recovery ratio for an active metal of a lithium secondary battery.

An apparatus comprising a feed distributor comprising a side cluster of orifices instead of or in combination with an end cluster of orifices for distributing hydrocarbon feed into a catalyst stream. A side cluster of orifices in conjunction with an end cluster of orifices on a feed distributor can distribute hydrocarbon feed into a riser over a greater cross-sectional extent enabling emission of smaller droplet sizes which provide better conversion with less coke production.

A fluidizing nozzle for introducing fluid into a fluidized bed reactor and a fluidized bed reactor. The fluidizing nozzle includes a nozzle tube limiting at least a part of a feed channel in which fluid is configured to flow, at least one fluid discharge opening arranged near a downstream end of the nozzle tube, and a pot-like hood, which sealingly closes the nozzle tube with a hood cover of the pot-like hood at the downstream end of the nozzle tube at which said at least one fluid discharge opening is provided. The feed channel is provided with a flow restriction element defining at least one flow restriction feed channel upstream of said at least one fluid discharge opening.

A process and apparatus for indirect heating of catalyst in the regeneration zone is disclosed. A hot flue gas flows within a heating tube and the catalyst to be heated flows outside the heating tube. The hot flue gas is generated by igniting a fuel stream. The hot flue gas is generated directly in the heating tube or is generated in a separate burner outside the heating tube.

A process for preparing a polyurethane polymer comprises the step of: I) mixing a first component (100) comprising a polyisocyanate with a second reactant component (200) comprising a compound having Zerewitinoff-active hydrogen atoms in a mixing vessel (300) to obtain a reaction mixture (400), wherein the first reactant component (100) and/or the second reactant component (200) are contacted with a catalyst bed (500) before they are mixed in the mixing vessel (300) and/or the reaction mixture (400) is contacted with a catalyst bed (500), wherein the catalyst bed (500) contains a catalyst reversibly sorbed on a substrate, the catalyst catalyses the reaction of isocyanate groups with themselves or with Zerewitinoff-active compounds and the catalyst is released into the first component (100), second component (200) or reaction mixture (400) that is in contact with the catalyst bed (500), such that a reaction mixture (410) containing the catalyst is obtained.

A universal chemical processor (UCP) including a reactor vessel with a main chamber, comprises inlets for feedstock, a fluidizing medium and reactants. The UCP further includes a reactive X-ray chemical processor (RXCP) having a large area hollow cylindrical cold cathode in the main chamber, a grid positioned concentrically with respect to the cathode, and an anode positioned concentrically with respect to the cathode and grid. In operation, when activated, the cathode of the RXCP emits electrodes onto the anode, which then emits X-rays into a radiation zone within the main chamber capable of ionizing feedstock and reactants, inducing chemical reactions, and sterilizing and decomposing organic materials within the radiation zone, and wherein, a fluidized bed is supported in the main chamber when the fluidizing medium and feedstock are supplied. The RXCP and the fluidized bed portions can be operated separately or in conjunction to achieve unanticipated results.