A process for producing black powder oxygen carriers for use in a chemical looping combustion unit includes the steps of: (a) removing and collecting the black powder waste material that was formed in a gas pipeline; (b) pre-treating the collected black powder to adjust its spherical shape to avoid attrition and fines production; and (c) activating the black powder to increase its reactivity rate and produce the black powder oxygen carrier that is suitable for use in the chemical looping combustion process as an oxygen carrier.

A moving bed reactor is provided that can allow facilitate performing a reaction involving a three-phase flow under co-axial flow conditions for the solid and liquid portions of the three phase flow, while the gas portion of the three-phase flow is exposed to the solids under radial flow conditions. Methods for using such a moving bed reactor to perform a reaction, such as upgrading of a feed to distillate products, are also provided.

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

Disclosed is an alkane dehydrogenation circulating device, including a reaction device and a regeneration device. The reaction device includes a reactor and a reaction disengager, the reaction disengager is communicated with the reactor, and the reactor is provided with a catalyst distributor through which a catalyst is sprayed into the reactor along a direction from the peripheral wall of the reactor to the central axis of the reactor; the regeneration device includes a regenerator accommodating the catalyst and a regeneration disengager located above the regenerator.

A process for screening polymer from a polymer-lean vapor stream, whereby the process comprises the steps of separating an effluent stream comprising the polymer and a first mixture of hydrocarbons into a polymer-rich stream and the polymer-lean vapor stream; spraying a condensed vapor composition comprising a second mixture of hydrocarbons into the polymer-lean vapor stream via a condensed vapor composition stream; screening a screened condensed vapor composition stream comprising the polymer and the condensed vapor composition from the polymer-lean vapor stream.

A continuous slurry-bed tank reactor, comprising a tank reactor body, an agitator, and tubular separation membranes. A method of using the continuous slurry-bed tank reactor comprising adding a catalyst, feeding reactants, stopping feeding the reactants, starting a heating system, changing directions of the reactants flowing through the tubular separation membranes.

A feed distribution apparatus and method of using such an apparatus are provided for introducing a three-phase flow into a moving bed reactor that is operated under co-current flow conditions. The feed distribution apparatus can allow for separate introduction of liquid and solids in a manner that allows for even distribution of liquid within the solids. The gas portion of the flow can be introduced in any of a variety of convenient manners for distributing gas into a liquid or solid flow.

A process for cleaning and beneficiating biomass is described which may allow removal of entrained salts and light volatiles from biomass materials. The process may also minimize energy use through capturing steam and flue gases for re-use. The process may generally comprise the following steps: prewashing and/or preheating a biomass, pressurizing the biomass in a steam explosion vessel, rapidly depressurizing the steam explosion vessel, releasing the steam from the steam explosion vessel entrained with fine lignin-enriched particles into a cyclone-type gas expansion vessel, routing the steam from the gas expansion vessel to the input hopper, subjecting the biomass to a second washing step, mechanically removing a portion of the water from the biomass, and evaporatively heating the biomass.

A method for catalytic cracking of naphtha is provided. Naphtha is catalytically cracked under the action of a catalyst. The catalyst includes aluminosilicate, alkali metal oxide, alkaline earth metal oxide, TiO.sub.2, iron oxide, vanadium oxide and nickel oxide. On the other hand, a rapid separation component is arranged in a disengager of a catalytic cracking reaction device, so that a transport disengaging height is greatly reduced without changing a gas flow and a diameter of the disengager. In addition, the separation efficiency of oil gas and the catalyst is improved.

A catalytic reactor comprises a floating particle catcher unit and a particle catching surface which extracts particles from the fluid flow stream above the catalyst bed whereby at least a part of the particles settles on the particle catching surface instead of clogging the catalyst bed.