Methods and systems for treating mined sand to remove an impurity in accordance with the disclosure. An example method mined sand provides mined sand containing the impurity, contacting the mined sand with an aqueous treatment fluid comprising an ethoxylated alcohol and a sulfonic acid derivative, and drying the mined sand; wherein at least a portion of the impurity is removed from the dried mined sand after contact of the mined sand with the aqueous treatment fluid.

A non-aqueous process for producing bitumen from oil sands is provided, and includes contacting oil sands and solvent to produce solvent diluted bitumen and solvent diluted tailings. The solvent diluted bitumen is subjected to a first fines separation stage that produces an overflow solvent diluted bitumen stream with residual fines that is subjected to a second fines separation stage to remove residual fines and produce a solvent diluted bitumen stream, which is subjected to solvent recovery. The fines streams are subjected to washing to produce washed tailings and solvent wash liquor comprising solvent and bitumen. Another non-aqueous process for producing bitumen from oil sands is provided, and includes subjecting oil sands to solvent extraction, including displacing the oil sands material and a solbit counter-currently and horizontally, and recovering a bitumen enriched solbit stream which is subjected to fines separation and subjecting the solvent diluted bitumen stream to solvent recovery.

Disclosed herein are methods of treating metal mine tailings. Embodiments of the method comprise separating the metal mine tailings into a highly contaminated fraction and a tolerable benign fraction, purifying the tolerable benign fraction and disposing the purified tolerable benign fraction within a managed environment, and sequestering the highly contaminated fraction in a sub-aqueous tailings management facility.

Disclosed herein are methods of treating metal mine tailings. Embodiments of the method comprise separating the metal mine tailings into a highly contaminated fraction and a tolerable benign fraction, purifying the tolerable benign fraction and disposing the purified tolerable benign fraction within a managed environment, and sequestering the highly contaminated fraction in a sub-aqueous tailings management facility.

A separator system and method may provide a four-way separator that may separate a material and remove a hazardous material. The hazardous material may include gas and sand that may be removed by the four-way separator. The separator system and method may further provide a main unit that may include three chambers or recirculation hoppers, an auger sand extractor, and a strap tank. The separator system and method may provide a faster rig-up time and may be exclusively driven by hydraulics.

A separator system and method may provide a four-way separator that may separate a material and remove a hazardous material. The hazardous material may include gas and sand that may be removed by the four-way separator. The separator system and method may further provide a main unit that may include three chambers or recirculation hoppers, an auger sand extractor, and a strap tank. The separator system and method may provide a faster rig-up time and may be exclusively driven by hydraulics.

Processes for conditioning a dry tailings material from a non-aqueous extraction (NAE) process for extracting bitumen from oil sands ore are described. The process can include contacting a main stream of the dry tailings material with a re-wetted tailings seed stream to produce a combined tailings material, and subjecting the combined tailings material to re-wetting to produce a re-wetted tailings material. The re-wetting can include adding a wetting agent to the combined tailings material, and imparting mixing to the combined tailings material. Contacting the main stream of the dry tailings material with the re-wetted tailings seed stream can include recycling a portion of the re-wetted tailings material to the main stream of the dry tailings material as the re-wetted tailings seed stream to produce the combined tailings material, or subjecting a sub-stream of the dry tailings material to sub-stream re-wetting to produce the re-wetted tailings seed stream.

Processes for conditioning a dry tailings material from a non-aqueous extraction (NAE) process for extracting bitumen from oil sands ore are described. The process can include contacting a main stream of the dry tailings material with a re-wetted tailings seed stream to produce a combined tailings material, and subjecting the combined tailings material to re-wetting to produce a re-wetted tailings material. The re-wetting can include adding a wetting agent to the combined tailings material, and imparting mixing to the combined tailings material. Contacting the main stream of the dry tailings material with the re-wetted tailings seed stream can include recycling a portion of the re-wetted tailings material to the main stream of the dry tailings material as the re-wetted tailings seed stream to produce the combined tailings material, or subjecting a sub-stream of the dry tailings material to sub-stream re-wetting to produce the re-wetted tailings seed stream.

Methods and systems for treating mined sand to remove an impurity in accordance with the disclosure. An example method mined sand provides mined sand containing the impurity, contacting the mined sand with an aqueous treatment fluid comprising an ethoxylated alcohol and a sulfonic acid derivative, and drying the mined sand; wherein at least a portion of the impurity is removed from the dried mined sand after contact of the mined sand with the aqueous treatment fluid.

A method for stabilising a froth or a foam comprising subjecting the froth or foam to vibrations or sound waves having a frequency of less than 20 kHz. The frequency may be less than 1 kHz, for example, a frequency of from 300 Hz to 500 Hz, or from 300 to 450 Hz, or from 300 to 400 Hz. A method for froth flotation is also described.