A method and an arrangement for removing amine(s) from a thickener overflow of a mineral processing plant. The method includes supplying the thickener overflow to an electrocoagulation unit and subjecting the thickener overflow to electrocoagulation in order to separate at least some of the amine(s) as an electrocoagulation overflow and in order to form a residual process water as an electrocoagulation underflow, and removing the electrocoagulation overflow. The method is free of all of the following: a coagulant, a flocculant, an adsorbent and an additional flotation chemical.

A flotation arrangement for treating mineral ore particles suspended in slurry. The arrangement includes a primary line including at least two primary flotation cells, a first secondary line, and a second secondary line downstream of the first secondary line. In the arrangement, underflow from a secondary line is arranged to flow to the last of the at least one primary flotation cells from which the primary overflow was received, or to a primary flotation cell downstream of the last of the at least one primary flotation cells from which the primary overflow was received. The disclosure further relates a use of a flotation arrangement, to a flotation plant and to a flotation method.

The present invention provides new techniques related to magnetically controllable and/or steerable froth for use in separation processes of mineral-bearing ore and bitumen. Apparatus is provided featuring a processor configured to contain a fluidic medium having a material-of-interest and also having a surfactant with magnetic properties so as to cause the formation of a froth layer that contains at least some of the material-of-interest and is magnetically responsive; and a magnetic field generator configured to generate a magnetic field and provide non-mechanical mixing and steering/driving of the froth layer in the processor. The material-of-interest may be mineral-bearing ore particles or bitumen. The processor includes a flotation tank, a primary separation vessel (PSV), or a pipe, including a tailings pipeline. The pipe has a non-magnetic pipe section, and the magnetic field generator includes a magnetic coil arranged in relation to non-magnetic pipe section to generate the magnetic field and provide the non-mechanical mixing and steering/driving of the froth layer in the pipe.

A granular litter cleaning apparatus comprises a separation system having a separation tank adapted to receive a mixture of granules and plastic litter, and water therein, the separation tank having a top opening, and a closeable bottom outlet, and at least one water inlet for feeding water to the separation tank. A collect subsystem is for conveying a mixture of granules and plastic litter to the separation tank. A pump system is in fluid communication with the water inlet. The pump system is operated to raise a level of water in the separation tank to skim water with plastic litter out through the top opening of the separation tank. The closeable bottom outlet is openable to empty the separation tank from granules decanted in a bottom of the separation tank. A process for separating plastic litter from granules is also provided.

An apparatus for removing mineral particles from loaded engineered collection media includes one or more solvents with sufficiently low surface tension. The engineered collection media are made of a synthetic material and have a surface coated with a hydrophobic material to provide a chemical bond between the mineral particles and the surface. The solvents together with a releasing mechanism are arranged to disrupt the chemical bond. Preferably, a surfactant or a nonionic surfactant is also added to the solvents.

An apparatus for removing mineral particles from loaded engineered collection media includes one or more solvents with sufficiently low surface tension. The engineered collection media are made of a synthetic material and have a surface coated with a hydrophobic material to provide a chemical bond between the mineral particles and the surface. The solvents together with a releasing mechanism are arranged to disrupt the chemical bond. Preferably, a surfactant or a nonionic surfactant is also added to the solvents.

Apparatus uses engineered collection media to recover mineral particles in a mineral extraction process, e.g., for processing a tailings stream at the end of a flotation separation process. The engineered collection media are added to slurry/tailings containing the mineral particles. The engineered collection media have collection surfaces coated with a chemical selected for attracting the mineral particles to the collection surfaces so the engineered collection media becomes mineral laden media in the slurry/tailings in a loading stage. The apparatus include three stages: removing unwanted material from mineral laden media; using a stripping agent to strip the mineral particles from the mineral laden media; and separating the engineered collection media from the mineral particles and the stripping agent. The stripping agent is reused for stripping, and the engineered collection media are returned to the loading stage. The engineered collection media can have a smooth or foam-like surface.

A method for treating process water of a flotation arrangement, the flotation arrangement including a flotation arrangement including a mineral flotation line and a process water treatment arrangement for treating underflow of the of the mineral flotation line. The method includes the steps of a) dewatering underflow from the flotation in a gravitational solid-liquid separator; b) subjecting supernatant from step a) to cleaning flotation for collecting at least fine particles and residual flotation chemicals, for separating at least fine particles and residual flotation chemicals from the supernatant into cleaning flotation overflow, and for forming purified process water as cleaning flotation underflow; c) removing cleaning flotation overflow as tailings, and d) recirculating purified process water into the mineral flotation line.

A fluidized bed separator (1) includes a feed section (4) between an upper separation chamber (19) and a main separation chamber (6). The feed section (4) has one or more feed pipes (11) extending horizontally and transversely with respect to a body wall (10) of the fluidized bed separator (1). The one or more feed pipes (11) are positioned completely and entirely underneath the inclined plates (17). An external oversize protection apparatus (3) which is separate from and external to the body wall (10) may be operatively coupled to the one or more feed pipes (11). One or more lamella cartridges (49) may be provided within channels (18) of the upper separation chamber (19), and one or more breakaway plates (54, 55) may be inserted within channels (18) to prevent sanding and facilitate insertion and extraction of the lamella cartridges (49).

Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.