A fluidized bed separator (1) includes a feed section (4) between an upper separation chamber (19) and a main separation chamber (6). The feed section (4) has one or more feed pipes (11) extending horizontally and transversely with respect to a body wall (10) of the fluidized bed separator (1). The one or more feed pipes (11) are positioned completely and entirely underneath the inclined plates (17). An external oversize protection apparatus (3) which is separate from and external to the body wall (10) may be operatively coupled to the one or more feed pipes (11). One or more lamella cartridges (49) may be provided within channels (18) of the upper separation chamber (19), and one or more breakaway plates (54, 55) may be inserted within channels (18) to prevent sanding and facilitate insertion and extraction of the lamella cartridges (49).

A sparger for injection of bubbles into a flotation system comprises a housing, a movable rod assembly, and a sensor system that comprises a sensor and a target that move relative to each other. One of the sensor and the target is located in the housing and the other is located on or attached to the movable rod assembly. The sensor for measuring motion, including position and vibration, relative to the target based on the movement of the movable rod assembly. The sensor system for determining operating parameters of the sparger based on the analysis of the measurement of the motion of the sensor relative to the target.

A dart valve is mounted in a modular cartridge that may be replaced as a unit within a junction box without necessarily having to stop a froth flotation process that is underway. A plurality of these modular cartridges may be placed within a single junction box.

A flotation separation system for partitioning a slurry comprises a flotation separation cell that comprises a sparger unit and a separation tank. The sparger unit comprises a slurry inlet for receiving a slurry and a gas inlet for introducing a gas into the slurry. The sparging mechanism disperses the gas bubbles within the slurry. A high shear element comprising a rotating shaft and a rotating high shear element mounted to it located within the sparging mechanism shears the gas into a bubble dispersion within the slurry. A slurry outlet discharges the slurry containing the bubble dispersion into the separation tank. An adjustable distributor plate at the slurry outlet restricts the flow of slurry through the slurry outlet. The distributor plate is mounted to the rotating shaft and rotates with the high shear element.

A sparger device for sparging fluid into a slurry tank includes a hollow elongated body having a nozzle opening for sparging a sparging fluid flow to a slurry tank. The device further includes a needle for opening and closing the nozzle opening, and a control device being arranged to actuate the needle. The control device includes a control chamber partitioned into a first portion and second portion such that a pressure differential between the first portion and the second portion, closes or opens the nozzle opening and prevents slurry backflow from the slurry tank. The second portion may be provided with a control fluid pressure preventing slurry. A flotation apparatus and a flotation system in with such a sparger device are also discussed.

A flotation separation system for partitioning a slurry comprises a flotation separation cell that comprises a sparger unit and a separation tank. The sparger unit comprises a slurry inlet for receiving a slurry and a gas inlet for introducing a gas into the slurry. The sparging mechanism disperses the gas bubbles within the slurry. A high shear element comprising a rotating shaft and a rotating high shear element mounted to it located within the sparging mechanism shears the gas into a bubble dispersion within the slurry. A slurry outlet discharges the slurry containing the bubble dispersion into the separation tank. An adjustable distributor plate at the slurry outlet restricts the flow of slurry through the slurry outlet. The distributor plate is mounted to the rotating shaft and rotates with the high shear element.

What is claimed is a flotation separation system for partitioning a slurry. The slurry includes a hydrophobic species that can adhere to gas bubbles that form within the slurry. The flotation separation system includes a flotation separation cell. The flotation separation cell has a sparger unit and a separation tank. The separation tank is constructed to allow the bubble dispersion to form a froth at the top of the slurry contained in the separation tank. The sparger unit includes a slurry inlet, a slurry outlet, a sparging mechanism, a high shear element, and a gas inlet.

A sparger device for sparging fluid into a slurry tank includes a hollow elongated body having a nozzle opening for sparging a sparging fluid flow to a slurry tank. The device further includes a needle for opening and closing the nozzle opening, and a control device being arranged to actuate the needle. The control device includes a control chamber partitioned into a first portion and second portion such that a pressure differential between the first portion and the second portion, closes or opens the nozzle opening and prevents slurry backflow from the slurry tank. The second portion may be provided with a control fluid pressure preventing slurry. A flotation apparatus and a flotation system in with such a sparger device are also discussed.

A sparger for injection of bubbles into a flotation system comprises a housing, a movable rod assembly, and a sensor system that comprises a sensor and a target that move relative to each other. One of the sensor and the target is located in the housing and the other is located on or attached to the movable rod assembly. The sensor for measuring motion, including position and vibration, relative to the target based on the movement of the movable rod assembly. The sensor system for determining operating parameters of the sparger based on the analysis of the measurement of the motion of the sensor relative to the target.

A flotation plant includes a tank module which includes a self-supporting framework having an inner space. The tank module includes at least one flotation tank. The flotation tank is disposed in the inner space of the self-supporting framework. The tank module is a self-supporting unit capable of being transferable and hoistable as an integral entity. The flotation plant includes at least two drive units for the rotation of drive shafts, each drive shaft being connected to a rotor for mixing and/or forming bubbles in the flotation tank. An overflow receptacle is disposed at the level of the upper part of the tank module for receiving an overflow from the flotation tanks. The flotation plant includes an overflow channel which is connected to the overflow receptacle for receiving and conducting the overflow from the overflow receptacle to a pumping means. The overflow channel is disposed outside the tank module.