The present invention provides new techniques related to magnetically controllable and/or steerable froth for use in separation processes of mineral-bearing ore and bitumen. Apparatus is provided featuring a processor configured to contain a fluidic medium having a material-of-interest and also having a surfactant with magnetic properties so as to cause the formation of a froth layer that contains at least some of the material-of-interest and is magnetically responsive; and a magnetic field generator configured to generate a magnetic field and provide non-mechanical mixing and steering/driving of the froth layer in the processor. The material-of-interest may be mineral-bearing ore particles or bitumen. The processor includes a flotation tank, a primary separation vessel (PSV), or a pipe, including a tailings pipeline. The pipe has a non-magnetic pipe section, and the magnetic field generator includes a magnetic coil arranged in relation to non-magnetic pipe section to generate the magnetic field and provide the non-mechanical mixing and steering/driving of the froth layer in the pipe.

A process for treating and dewatering tailings comprising fine clay minerals, fine rock-forming minerals and water is provided, comprising treating the tailings with a sufficient amount of a collector to modify the surface properties of both the fine clays and rock-forming minerals; subjecting the treated tailings to froth flotation to form a fine clays and rock-forming minerals froth layer; and recovering the froth layer and subjecting it to dewatering.

A separation unit for separating contaminants, such as oil, from water comprises at least one inlet section and a separation tank having an outlet for effluent, an outlet for liquid reject, and an outlet for gas. The inlet section comprises an inlet for influent, a gas injector for injecting gas into the influent, a turbulent mixing assembly for mixing the influent and the gas, and a diffuser for reducing a flow velocity of the mixed influent and gas. The separation unit is adapted to control a level of a gas-liquid interface in the tank by regulating leakage of gas using a liquid reject valve in the outlet for liquid reject and/or a gas reject valve in the outlet for gas. The separation unit maintains the level of the liquid interface below an entrance of the outlet for liquid reject during a normal mode of operation, and, during a fluid reject mode of operation, opens the liquid reject valve and raises the level of the liquid interface to be equal to or above the entrance of the outlet for liquid reject.

A method for determining the source of a surface bitumen sheen in an end pit lake formed by water capping of oil sand tailings is provided comprising quantifying bitumen flux using ice core samples of the end pit lake. The high areas of bitumen flux indicate the areas of the end pit lake that should be dredged for reclamation of the end pit lake to prevent the formation of hydrocarbon sheen on the surface of the end pit lake. A method for evaluating reclamation of an end pit lake is also provided.

A flocculant, according to embodiments of the present disclosure, includes a core nanoparticle and at least one positively charged functional group on a surface of the core nanoparticle. The nanoparticle may comprise a silica, alumina, titania, iron oxide, iron nitride, iron carbide, or a carbon-based nanoparticle. The flocculant may be used, in a method of bitumen recovery, to neutralize and agglomerate bitumen droplets and/or mineral particles derived from oil sands ore. The bitumen droplets agglomerate about the core nanoparticle of the flocculant to form bitumen flocs, while the mineral particles agglomerate about the core nanoparticle of the flocculant to form mineral flocs. The buoyant bitumen flocs may then separate from the dense mineral flocs to enable high-yield recovery of bitumen from oil sands.

There is provided a method of treating fluid such as tailings from tailings ponds resulting from oil sands production. A fluid treatment separator has a separation chamber having an oil outlet and a water chamber having a water outlet below the height of the oil outlet. A fluid passage connects between the separation and water chambers. The fluid passage is below the height of the water outlet. A centrifuge flow separator is in the separation chamber. A centrifuge flow diffuser is oriented to direct mixed fluids into the centrifuge flow separator. Preferably, the centrifuge flow diffuser is a ring diffuser and the centrifuge flow separator is a centrifuge cone. A fluid treatment system includes a fluid treatment separator and a phase separator and may include multiple fluid treatment separators and phase separators connected in series.

Separation methods for producing an extract and a raffinate from a solvent extraction feed material, wherein the feed material is derived from a process for recovering bitumen from oil sands. The methods may include producing an intra-stage recycle component from an overflow zone of a solvent extraction stage and recycling the intra-stage recycle component to the solvent extraction stage, and/or the methods may include providing an underflow component withdrawal rate for a solvent extraction stage other than a final solvent extraction stage which is greater than an underflow component withdrawal rate for the final solvent extraction stage.

A process for separation of a slurry by radially injecting a stream of a nanogas solution at a shear-focus volume within a pipe; passing an aqueous slurry through the pipe along a direction of flow and through the shear-focus volume; and shearing and/or admixing the slurry with the nanogas solution within the shear-focus volume.

An industrial wastewater and hydrocarbon treatment system including of a plurality of reactors and treatment modules that allows the application of principles of chemistry and quantum physics, dissociating electrons from the atoms or chemical elements contained in the hydrocarbon contaminated water. This invention advantageously allows the separation of water and oil in an efficient way, through the use of electromagnetic pulses with low amperage, and a series of filters.

The present invention provides improved methods for purifying and/or removing oily particles, and/or contaminants suspended or dissolved in water. In particular the process relates to an additive composition that has the appropriate surfactant characteristics for effectively removing an oil phase from an oil/aqueous mixed phase via foam fractionation. According to the invention, a hydrophobically modified polymer that acts as an associative thickener is combined with surfactant in appropriate ratios to facilitate oil removal for water purification in any of a number of commercial, environmental and industrial applications.