A shield member (14) is provided on an outer peripheral side of a front surface section (9D) of a shaping air spurting member (9) and is formed of an annular body radially extending to shield electric flux lines traveling toward rotary atomizing head (4) from each of electrodes (6C) in an external electrode member (6). A tubular insulating member (15) formed of an insulating material covering an outer peripheral surface (9B) of the shaping air spurting member (9) is provided on an outer peripheral side of the shaping air spurting member (9). Further, a discharge buffering member (16) formed of an annular self-returning insulator or semi-conductive material is provided in a position where the shield member (14) is separated from the insulating member (15) between the shield member (14) and the insulating member (15).

A system may include an electrostatic spray tool having a turbine generator configured to generate electrical power to electrostatically charge a spray. The spray tool also may include a controller configured to monitor the electrical power from the turbine generator and to instruct a gas supply to vary a gas flow to the turbine generator based on feedback received from one or more sensors.

A system includes a spray tool including a trigger and a sensor. The system includes a fluid regulation system including a container configured to store a coating material and a pump configured to control a flow of the coating material. The system includes a pump control system including a controller configured to change an operating parameter of the pump distributing the coating material in response to an input from the sensor. The pump control system is coupled to the fluid regulation system.

A spray system includes a spray applicator configured to apply a fluid to a grounded target, an electrostatic charge system configured to apply an electrical charge to the fluid, and a vibration system configured to provide tactile feedback to an operator of the spray system based on at least one detected operating parameter of the spray system.

A system includes an electrostatic tool having a cascade that includes electrical components configured to convert a first voltage from an incoming alternating current into an outgoing second voltage at a direct current and a shell configured to cover the electrical components. The shell radially conforms to the electrical components.

A shield member (14) is provided on an outer peripheral side of a front surface section (9D) of a shaping air spurting member (9) and is formed of an annular body radially extending to shield electric flux lines traveling toward rotary atomizing head (4) from each of electrodes (6C) in an external electrode member (6). A tubular insulating member (15) formed of an insulating material covering an outer peripheral surface (9B) of the shaping air spurting member (9) is provided on an outer peripheral side of the shaping air spurting member (9). Further, a discharge buffering member (16) formed of an annular self-returning insulator or semi-conductive material is provided in a position where the shield member (14) is separated from the insulating member (15) between the shield member (14) and the insulating member (15).

An alternator, such as for use in an electrostatic spray gun, comprises an electromagnetic alternator, a housing and an impeller. The electromagnetic alternator has a shaft. The electromagnetic alternator is disposed within the housing. The housing has an air aperture. The impeller is mounted to the shaft within the housing so as to be aligned with the air aperture. The impeller includes blades having curved leading and trailing edges. In one embodiment, each blade has a curvature so as to be perpendicular to the air aperture across an entire arc over which each impeller blade has a line of sight of the air aperture.

An electrostatic spray system includes an electrostatic tool, a spray tip assembly configured to receive a coating material, and an airflow to atomize and charge the coating material, and spray the coating material in an airflow direction. The spray tip assembly includes a first air cap horn having a recess in a first distal surface, a first charging pin disposed within the recess, and a grounded pin coupled to the spray tip assembly. The first charging pin and the grounded pin are configured to produce an electric field that charges the coating material.

In one example, an electrostatic spray gun includes a spray tip assembly, an alternator, an electrode, and at least one controller. The alternator includes a stator having an inner diameter and an outer diameter. The alternator further includes a rotor disposed within the inner diameter of the stator and configured to rotate within the stator to cause the alternator to generate alternating electrical current. The electrode, positioned proximate the spray tip assembly, is coupled to receive electrical energy from the alternator. The at least one controller is coupled to the alternator and is configured to output a representation of a rotational speed of the rotor.

A system includes a spray tool including a trigger and a sensor. The system includes a fluid regulation system including a container configured to store a coating material and a pump configured to control a flow of the coating material. The system includes a pump control system including a controller configured to change an operating parameter of the pump distributing the coating material in response to an input from the sensor. The pump control system is coupled to the fluid regulation system.