Nozzle for thermal spray gun, thermal spray gun and method for forming nozzle. Nozzle includes a nozzle body having a central bore and an exterior surface structured for insertion into a thermal spray gun and a water coolable surface coating applied onto at least a portion of the exterior surface. The water coolable surface coating is structured to protect the exterior surface from a chemical interaction with cooling water guided through the thermal spray gun.

The invention relates to an installation and a method for the metallic coating of a workpiece using a coating device, said coating device comprising a displaceable coating lance, by which a metal plasma jet can be generated to create a coating of metal particles. According to the invention, it is provided that the coating device with the coating lance and a measuring device for measuring the coating thickness are jointly integrated in the installation, and that the coating device with the coating lance as well as the measuring device are enclosed by a housing.

A plasma spraying apparatus includes a main torch and an auxiliary torch. The main torch includes a first electrode including a spraying material discharge hole, a first mantle, and a first insulator including a first plasma gas introducing port. The auxiliary torch includes a second electrode, a second mantle, and a second insulator including a second plasma gas introducing port. A spraying material supplied from the spraying material discharge hole is melted at the axial center of plasma that is formed on the central axis of the first electrode by the first electrode and the second electrode, and a gas introducing part that introduces gas is provided on an inlet side of an opening part and/or in a tapered part provided between the opening part and the first insulator in the first mantle.

Devices and methods are provided to apply thin layers of antimicrobial coatings onto a wide variety of substrates and articles. The methods can be performed at moderate temperatures and pressures, allowing for the coating of sensitive substrates and articles.

A method includes feeding at least one ceramic feedstock into a heating zone of a thermal spray apparatus to form a heated ceramic feedstock. The heated ceramic feedstock is entrained in a plasma gas to form a heated gas stream directed toward a target surface of a CMC substrate. A sacrificial composition is fed with a sacrificial composition feed apparatus into the heated gas stream downstream of the heating zone at a selected injection angle α of about −30° to about +30° with respect to a plane of the target surface of the substrate. The heated ceramic feedstock is deposited from the heated gas stream onto the target surface to form a coating thereon. The thermal spray apparatus and the sacrificial composition feed system are configured to independently control a chemistry and a porosity of the coating.

A thermal sprayer system includes an injector conduit in communication with an injector and a first valve for selectively directing a coating fluid through the injector conduit. A flush fluid conduit is in communication with the injector conduit for directing a flush fluid through the injector conduit. A pressurized air conduit is in communication with the injector conduit for directing a pressurized fluid through the injector conduit.

A method and coating system are provided that use a temperature controlled gas flow to smooth a surface of a ceramic, like a thermal barrier coating (TBC). Thermal spray coating unit coats a ceramic on a surface. The thermal spray coating unit creates a flow of ceramic material towards the surface. A layer of at least partially molten ceramic material on the surface is smoothed by transmitting a flow of temperature controlled gas across the at least partially molten ceramic material on the surface after the thermal spray coating of the ceramic on the surface. The solidified ceramic has a smoother surface that requires much less polishing to attain a desired surface roughness.

An apparatus for treating a substrate includes a support unit that supports the substrate and a nozzle that dispenses liquid plasma to etch a film formed on the substrate supported on the support unit.

In order to create a rotating unit for a coating lance device for thermally coating an interior, it is provided that the rotary drive is implemented as a hollow-shaft motor coaxial with the axis of rotation of the tool holder, and wherein the tool holder and the coating material feed, as well as the process media feed, are located centrally relative to the hollow-shaft motor. Furthermore, in order to create a coating lance device for thermally coating an interior, it is proposed to provide such a rotating unit; at least one linear actuator for axial and/or lateral positioning of the rotating unit relative to an interior to be coated; and stationary supply connections for supplying electricity to the coating lance, and for the coating material feed, and for the process media feed.

An example method that includes receiving, by a computing device, a geometry of the component that includes a plurality of locations on a surface of the component; determining, by the computing device, a respective target thickness of the coating for each respective location of the plurality of locations based on a target coated component geometry and the geometry of the component; and determining, by the computing device, a number of passes or velocity of a coating device for each respective position of a plurality of positions to achieve the respective target thickness for each respective location.