The present invention provides an adhesive layer coating unit configured to continuously apply an adhesive layer having a first width in a longitudinal direction of a first separator. The adhesive layer coating unit comprises: a transfer roller configured to support a bottom surface of the first separator and transfer the first separator; a discharge roller configured to transfer the first separator, which has passed through the transfer roller, in conjunction with the transfer roller while supporting a top surface of the first separator, wherein a coating groove having the first width and a closed curve shape is formed in a circumferential surface of the discharge roller; and a coating member configured to inject an adhesive into a space between the discharge roller and the top surface of the first separator which has passed through the transfer roller.

As the adhesive flows in the coating groove of the discharge roller, the adhesive layer having the first width is continuously applied on the top surface of the first separator.

A coating system and method including a web path moving a substrate past a contacting element including a distribution manifold having a cavity, and a multiplicity of needle tubes in fluid communication with the cavity, the needle tubes each having a needle tip dispensing a coating material towards a point of contact between the substrate and the contacting element. In some embodiments, the distribution manifold separates into a manifold containing the internal cavity, and a removable cartridge having the plurality of needle tubes. The coating system and method can be used to apply a pre-metered coating material to the substrate.

A high-quality coating film with a uniform thickness is produced without crush of coating particles even in a case where a wet coating material that does not require a step of drying the coating material is used, while maintaining high productivity. By providing a surface layer with an optimized hardness on the surface of a roll used for supply of a mixture coating material, a high-quality coating film with a uniform thickness can be produced, even in a case where a wet coating material that does not require a step of drying the coating material is used, while maintaining high productivity.

Methods and apparatuses for applying liquid coatings are provided. A first roll (14), a second roll (16), and a nip (146) formed between the first and second rolls are provided. A coating liquid (22) is supplied to the nip. The coating liquid is smoothed, via the nip, into a substantially uniform layer (22a) of liquid coating which is transferred to a substrate (12). The second roll (16) includes a thin metal shell (40) and a resilient layer (30), the thin metal shell encases the resilient layer therebeneath, and the thin metal shell is capable of deflecting in unison with the resilient layer such that the thin metal shell is elastically deformable at the nip when in contact with the first roll (14).

Provided are a coating device and a coating method which suppress the occurrence of exhaustion of a coating liquid. A coating device which applies a coating liquid to an upper surface or a lateral surface of a long substrate continuously traveling in a specific traveling direction has: a bar which is capable of being brought into contact with the upper surface or the lateral surface of the long substrate continuously traveling in the specific traveling direction via the coating liquid, and is rotated; and at least two stages of dam plates which are provided on the upstream side in the traveling direction of the long substrate with respect to the bar, and allow the coating liquid to flow to the long substrate via a space between the dam plate and the bar. The at least two stages of dam plates are arranged along the traveling direction.

A coating device according to an aspect of the present invention includes a travel module that causes a strip-shaped sheet to travel in a longitudinal direction, a coating module that coats a surface of the strip-shaped sheet with ink while the strip-shaped sheet travels, and a supply module that supplies the ink to the coating module. The coating module includes a slot-type coating head that is disposed above the strip-shaped sheet so as to span the strip-shaped sheet in a width direction. The slot-type coating head includes an ink storage part that widens toward the strip-shaped sheet in cross-sectional view and an ink supply path that communicates with an upper part of the ink storage part.

Methods and apparatuses for applying liquid coatings are provided. A first roll (14), a second roll (16), and a nip (146) formed between the first and second rolls are provided. A coating liquid (22) is supplied to the nip. The coating liquid is smoothed, via the nip, into a substantially uniform layer (22a) of liquid coating which is transferred to a substrate (12). The second roll (16) includes a thin metal shell (40) and a resilient layer (30), the thin metal shell encases the resilient layer therebeneath, and the thin metal shell is capable of deflecting in unison with the resilient layer such that the thin metal shell is elastically deformable at the nip when in contact with the first roll (14).

A system for preventing overflow of adhesive applied to a PET rolling film includes a drive unit, a detection unit, and a processing unit. The detection unit detects whether UV adhesive spread on a PET film flows out to limit lines on the PET film. The detection unit generates trigger signal upon detecting that the UV adhesive on the PET film flows to any of the limit lines, and then transmits the trigger signal to the processing unit. The processing unit controls the drive unit to accelerate a rotational speed of a guide roller for the PET film upon receiving the trigger signal from the detection unit, so as to accelerate a moving speed of the PET film.

A manufacturing apparatus of a coating film product rolls a mixture coating material by a first roll and transfers the mixture coating material to a coated object in motion to thereby manufacture the coating film product. An arithmetic average roughness Ra on a roll surface of the first roll is higher than a value 0.05 times of a particle size d10 in which an integrated distribution of particle sizes of particles included in the mixture coating material is 10% and lower than a value 20 times a particle size d90 in which an integrated distribution is 90%.