Analyte sensors and methods of manufacturing same are provided, including analyte sensors comprising multi-axis flexibility. For example, a multi-electrode sensor system 800 comprising two working electrodes and at least one reference/counter electrode is provided. The sensor system 800 comprises first and second elongated bodies E1, E2, each formed of a conductive core or of a core with a conductive layer deposited thereon, insulating layer 810 that separates the conductive layer 820 from the elongated body, a membrane layer deposited on top of the elongated bodies E1, E2, and working electrodes 802′, 802″ formed by removing portions of the conductive layer 820 and the insulating layer 810, thereby exposing electroactive surface of the elongated bodies E1, E2.

Analyte sensors and methods of manufacturing same are provided, including analyte sensors comprising multi-axis flexibility. For example, a multi-electrode sensor system 800 comprising two working electrodes and at least one reference/counter electrode is provided. The sensor system 800 comprises first and second elongated bodies E1, E2, each formed of a conductive core or of a core with a conductive layer deposited thereon, insulating layer 810 that separates the conductive layer 820 from the elongated body, a membrane layer deposited on top of the elongated bodies E1, E2, and working electrodes 802′, 802″ formed by removing portions of the conductive layer 820 and the insulating layer 810, thereby exposing electroactive surface of the elongated bodies E1, E2.

An e-coat line includes a frame supporting a process track configured to extend along a process direction, a workpiece rack moveably supported on the frame, and a plurality of electrodes supported on an electrode rack. The rack includes support members configured to hold a plurality of hollow workpieces in a predetermined arrangement, and the workpiece rack is moveable relative to the frame between a raised position and a lowered position. The plurality of electrodes are supported on the electrode rack in a predetermined arrangement complementary to the predetermined arrangement of the plurality of hollow workpieces on the support members. The electrode rack is moveable relative to the workpiece rack in a direction crossing the process direction between a first position, in which the plurality of electrodes are extended along and overlapping with the support members to fit within the plurality of hollow workpieces, and a second position, in which the plurality of electrodes are retracted away from the support members to be removed from the plurality of hollow workpieces.

An e-coat line includes a frame supporting a process track configured to extend along a process direction, a workpiece rack moveably supported on the frame, and a plurality of electrodes supported on an electrode rack. The rack includes support members configured to hold a plurality of hollow workpieces in a predetermined arrangement, and the workpiece rack is moveable relative to the frame between a raised position and a lowered position. The plurality of electrodes are supported on the electrode rack in a predetermined arrangement complementary to the predetermined arrangement of the plurality of hollow workpieces on the support members. The electrode rack is moveable relative to the workpiece rack in a direction crossing the process direction between a first position, in which the plurality of electrodes are extended along and overlapping with the support members to fit within the plurality of hollow workpieces, and a second position, in which the plurality of electrodes are retracted away from the support members to be removed from the plurality of hollow workpieces.

A coating system includes a plurality of liquid immersion workstations positioned along an arcuate path, the plurality of liquid immersion workstations defining a single complete coating process for a sequence of objects. A plurality of curing workstations are configured to independently receive objects of the sequence of objects exiting the plurality of liquid immersion workstations. An articulated robotic arm has a base positioned inside the arcuate path in top plan view such that the robotic arm is operable to carry each object of the sequence of objects through each of the plurality of liquid immersion workstations and to exactly one of the plurality of curing workstations. An articulated robotic hand is provided at a distal end of the robotic arm and configured to grasp and hold each of the objects and to oscillate the object while submerged in each of the plurality of liquid immersion workstations.

A coating system includes a plurality of liquid immersion workstations positioned along an arcuate path, the plurality of liquid immersion workstations defining a single complete coating process for a sequence of objects. A plurality of curing workstations are configured to independently receive objects of the sequence of objects exiting the plurality of liquid immersion workstations. An articulated robotic arm has a base positioned inside the arcuate path in top plan view such that the robotic arm is operable to carry each object of the sequence of objects through each of the plurality of liquid immersion workstations and to exactly one of the plurality of curing workstations. An articulated robotic hand is provided at a distal end of the robotic arm and configured to grasp and hold each of the objects and to oscillate the object while submerged in each of the plurality of liquid immersion workstations.

Lens holding device holding an optical lens at its edge during a dip coating in a dip coating bath. First elastic lens holder having first lens edge holder holds the optical lens at a right edge of the optical lens, second elastic lens holder with second lens edge holder holds the optical lens at a left edge of the optical lens, and a circumferential frame with a third lens edge holder holds the optical lens at a lower edge of the optical lens. The circumferential frame has first and second lateral frame portions such that when the lens holder is raised out of the dip coating bath, waves caused at a surface of the dip coating bath are damped by the right or left lens edge holder, respectively.

Lens holding device holding an optical lens at its edge during a dip coating in a dip coating bath. First elastic lens holder having first lens edge holder holds the optical lens at a right edge of the optical lens, second elastic lens holder with second lens edge holder holds the optical lens at a left edge of the optical lens, and a circumferential frame with a third lens edge holder holds the optical lens at a lower edge of the optical lens. The circumferential frame has first and second lateral frame portions such that when the lens holder is raised out of the dip coating bath, waves caused at a surface of the dip coating bath are damped by the right or left lens edge holder, respectively.

A transfer and coating apparatus transfers a component from a conveyor to a coating station for application of a coating. The transfer apparatus includes a mast that can move about orthogonal axes in a horizontal plane and a mast having a carriage that can move vertically. The carriage includes a hook that swings about a horizontal axis relative to the mast for movement of the component in the horizontal direction. A sway bar extends between the hook and component to inhibit movement about a horizontal axis. The component is delivered to an upper compartment of a coating apparatus where it can be lowered in to a lower compartment containing coating material. Excess coating material is removed by an array of nozzles in the upper compartment as the component is raised from the coating material.

A transfer and coating apparatus transfers a component from a conveyor to a coating station for application of a coating. The transfer apparatus includes a mast that can move about orthogonal axes in a horizontal plane and a mast having a carriage that can move vertically. The carriage includes a hook that swings about a horizontal axis relative to the mast for movement of the component in the horizontal direction. A sway bar extends between the hook and component to inhibit movement about a horizontal axis. The component is delivered to an upper compartment of a coating apparatus where it can be lowered in to a lower compartment containing coating material. Excess coating material is removed by an array of nozzles in the upper compartment as the component is raised from the coating material.