B21B1/466

METHOD AND APPARATUS FOR PRODUCING FLAT METAL PRODUCTS

Method for the production of flat metal products, in particular coils of strip, in endless and/or semi-endless mode, in which a metal product is continuously fed to a rolling mill consisting overall of at least 4 stands. The rolling stands are, in sequence, roughing stands, and finishing stands. It is provided to perform a flying gauge change of the metal product exiting from the rolling mill.

CONTINUOUS CASTING METHOD OF STEEL

Provided is a continuous casting method of steel that prevents a solidification completion position from being changed even when a drawing speed V of a cast slab is changed. The method includes drawing a cast slab by setting a drawing speed V0 while spraying cooling water to the cast slab at a cooling water spray amount W0 [kg/ton-cast slab]. Then, changing the drawing speed to the speed V1 while spraying cooling water to the cast slab at a cooling water spray amount W1 [kg/ton-cast slab]. The method further includes spraying cooling water to the cast slab at a cooling water spray amount Wt [kg/ton-cast slab] during a period of time t that is obtained by dividing a target length Lt by the drawing speed V0. The water spray amount Wt satisfying either formula (1): Wt<W1 under a condition of V1<V0, or formula (2): Wt>W1 under a condition of V1>V0.

CUTTING POSITION CONTROL DEVICE

A cutting position control device according to an embodiment includes an arithmetic processing circuit that receives an input of first data relating to a production schedule and material information of a material to be produced, uses the first data to calculate a first cutting position of a first cutter for a first slab cast by continuous casting equipment, generates a first parameter for setting the first cutting position for a control program introduced to a process control device, and determines whether or not to use a second cutter to further cut a second slab of a second length cut from the first slab based on the first parameter by comparing the second length and a first length set to be from a front end of the first slab to the first cutting position, wherein the second cutter is located downstream of the first cutter.

Apparatus and method for producing and further processing of slabs

An apparatus for producing and further processing slabs of a metal, preferably steel, comprises: a continuous casting apparatus, which is designed to produce at least one cast strand and to transport it in a transport direction; a cutting device, which is arranged behind the continuous casting apparatus, as seen in the transport direction, and is designed to cut the cast strand into slabs; at least a first route and a second route, which implement, at least in some portions, different process lines for the further processing of the slabs; and a process control system, which is designed to make a route decision on a slab-specific basis as a function of at least one measured or calculated process parameter, which route decision assigns one of the plurality of routes to the respective slab, and to initiate the further processing of the corresponding slab along the assigned route.

METHOD FOR MINIMIZING THE GLOBAL PRODUCTION COST OF LONG METAL PRODUCTS AND PRODUCTION PLANT OPERATING ACCORDING TO SUCH METHOD
20170298491 · 2017-10-19 ·

A method for producing long metal products includes the steps of receiving long intermediate products traveling on respective continuous casting lines, to an exit area, and subsequently introducing products from the exit area into a production plant having known layout parameters; the production plant has a rolling mill for rolling the products; interconnected production lines between the exit area of the casting machine and the rolling mill, the production lines define production paths or routes; and a first and a second heating devices. The method associates a mathematical model to the production plant for dynamically calculating a reference value, or Global Heating Cost Index, correlated to heating devices; automatically determining for the intermediate products the production path or route that minimizes the reference value, or Global Heating Cost Index; and eventually automatically routing each of the products along the determined production path which minimizes the reference value, or Global Heating Cost Index.

Modular micro mill and method of manufacturing a steel long product
09725780 · 2017-08-08 · ·

A modular micro mill for manufacturing steel long product from scrap metal using an induction melting furnace is disclosed. Scrap or pre-refined metal is delivered and melted in the induction melting furnace, the melted steel then being transferred by a preheated tundish to a casting station for producing billets. From the caster the billets are transferred directly to a billet staging station and stored in queue for delivering to main conveyor leading directly to the rolling mill without being cooled to ambient. The bars produced by the rolling mill are then quenched to impart desired metallurgical properties within the finished product. A control system runs the operation of the production line of the modular micro mill, the control system specifically adapting production rates, conveyor speeds, temperatures, etc. of components upstream within the production line based on the specific requirements and/or dimensions of the finished product exiting the production line.

Method and device for producing a continuous strip-shaped composite material
11185943 · 2021-11-30 · ·

A device and method for producing a continuous strip-shaped composite material including a base material of metal, which is unwound in the form of a metal strip by a first coil-unwinding apparatus, and at least one cladding material of metal, which is unwound in the form of a metal strip by a second coil-unwinding apparatus. The metal base and cladding metal strips unwound by the respective coil-unwinding apparatuses are brought together in the hot state of at least 720 degrees Celsius. The unwound base and cladding metal strips brought toward each other and are joined by hot-rolling such that a single continuous strip-shaped composite material is thereby formed by roll cladding such that the composite material includes the base material and the cladding material.

APPARATUS FOR MANUFACTURING THIN STEEL SHEET AND METHOD FOR MANUFACTURING THIN STEEL SHEET

Using an apparatus for manufacturing a thin steel sheet including the followings which are arranged in order: a continuous casting machine (1) for a thin slab having a slab thickness of 70 mm to 120 mm at a lower end of a mold; a holding furnace (2) that is configured to maintain a temperature of a cast slab (10) and/or heats the cast slab (10); and a rolling stand (3) by which finish rolling is performed, the casting speed of the thin slab is set to 4 to 7 m/min, the slab (10) is reduced at a rolling reduction of 30% or more by the reduction roll (4) after solidification is completed and when a center temperature of the slab is 1300° C. or higher, and the slab (10) is held at a temperature of 1150° C. or higher and 1300° C. or lower for five minutes or longer in the holding furnace (2).

Continuous casting and rolling plant for the production of metallurgical products

A continuous casting and rolling plant for the continuous production of steel bars or profiles, the plant comprising in sequence, along a processing line, a continuous casting machine adapted to cast a billet; a first cutting device; a second cutting device; a rolling train adapted to roll the billet; wherein the continuous casting machine comprises a crystallizer, and is adapted to cast the billet at least at a first casting speed v.sub.1 and at a second casting speed v.sub.2 greater than the first casting speed v.sub.1; wherein the first cutting device is arranged at a first distance from the crystallizer expressed in meters, along the processing line, calculated according to a specific mathematical relation.

Method and device for producing a continuous strip-shaped composite material
11400542 · 2022-08-02 · ·

A method and a device for producing a continuous strip-shaped composite material. The device has at least one first casting machine, using which a continuous strand is produced, in particular from steel, at least one rolling stand, which is arranged in line with the first casting machine and downstream thereof. A fully solidified slab of the strand produced using the first casting machine can be hot rolled, and at least one second casting machine, using which a further continuous strand is produced from metal. Between the casting machines, on the one hand, and the rolling stand, on the other hand, a merging unit is arranged, by means of which the slabs can be moved in the direction toward each other in the hot state. The rolling stand is designed as a roll-cladding unit, by which a composite formed from the merged slabs can be hot rolled.