Patent classifications
B21B2037/002
METHOD AND CASTING/ROLLING SYSTEM FOR CASTING AND ROLLING A CONTINUOUS STRAND MATERIAL
A method for operating a casting/rolling system and to a corresponding system for casting and rolling an endless strand material. The casting/rolling system comprises a strand casting machine and a rolling train arranged downstream of the strand casting machine. The method has the following step: controlling the drive for the rollers of the first roller frame of the rolling train by means of a drive control in response to a target value specification of the pass sequence model. Furthermore, the drive of the at least one strand guiding roller is controlled by a strand guiding roller drive control in response to a target value specification of the strand casting machine drive model.
Method for operating an annealing furnace
A method for operating an annealing furnace to anneal a metal strip provides that, initially, at least one target material property (MP.sub.Target) is specified for a point or a section of the metal strip after passing through the annealing furnace. In addition, information (E) on the metal strip is provided before or in the annealing furnace. A calculation of a target temperature distribution (T.sub.Target) and/or a target speed (V.sub.Target) of the metal strip in the annealing furnace is then carried out with the assistance of a computer-aided model as a function of the target material properties and the specified information. The target temperature distribution and/or target speed calculated in this manner is/are subsequently set in the annealing furnace in order to transfer the material property of the metal strip behind the annealing furnace to the desired target material property MP.sub.Target.
Method of emulsion concentration optimization for cold continuous rolling mill set
Disclosed is a method of emulsion concentration optimization for a cold continuous rolling mill set for achieving vibration suppression, the method comprising: defining the process parameters involved in the process of emulsion concentration optimization; setting an initial set value of an emulsion concentration comprehensive optimization target function for a cold continuous rolling mill set for achieving vibration suppression; calculating a bite angle of each stand; calculating a vibration determination index reference value of each stand; setting the emulsion concentration of each stand; calculating the outlet temperature of a strip steel of each stand; calculating the dynamic viscosity of an emulsion in a roll gap of each stand; calculating the oil film thickness in the roll gap of each stand; calculating the emulsion concentration comprehensive optimization target function; determining whether the inequation F(X)<F.sub.0 is established; determining whether the concentration of the emulsion exceeds a feasible region range, and outputting the optimal emulsion concentration set value.
METHOD OF EMULSION CONCENTRATION OPTIMIZATION FOR COLD CONTINUOUS ROLLING MILL SET
Disclosed is a method of emulsion concentration optimization for a cold continuous rolling mill set for achieving vibration suppression, the method comprising: defining the process parameters involved in the process of emulsion concentration optimization; setting an initial set value of an emulsion concentration comprehensive optimization target function for a cold continuous rolling mill set for achieving vibration suppression; calculating a bite angle of each stand; calculating a vibration determination index reference value of each stand; setting the emulsion concentration of each stand; calculating the outlet temperature of a strip steel of each stand; calculating the dynamic viscosity of an emulsion in a roll gap of each stand; calculating the oil film thickness in the roll gap of each stand; calculating the emulsion concentration comprehensive optimization target function; determining whether the inequation F(X)<F.sub.0 is established; determining whether the concentration of the emulsion exceeds a feasible region range, and outputting the optimal emulsion concentration set value.
EMULSION FLOW OPTIMIZATION METHOD FOR SUPPRESING VIBRATION OF COLD CONTINUOUS ROLLING MILL
An emulsion flow optimization method suitable for a cold continuous rolling mill that aims to achieve vibration suppression. Said method aims to suppress vibrations, and by means of an oil film thickness model and a friction coefficient model, an optimum set value of the emulsion flow rate for each rolling stand that aims to achieve vibration suppression is optimized on the basis of an over-lubrication film thickness critical value and an under-lubrication film thickness critical value that are proposed. The described method greatly reduces the incidence of rolling mill vibration defects, improves production efficiency and product quality, treats rolling mill vibration defects, and improves the surface quality and rolling process stability of a finished strip of a cold continuous rolling mill.
Method and casting/rolling system for casting and rolling a continuous strand material
A method for operating a casting/rolling system and to a corresponding system for casting and rolling an endless strand material. The casting/rolling system comprises a strand casting machine and a rolling train arranged downstream of the strand casting machine. The method has the following step: controlling the drive for the rollers of the first roller frame of the rolling train by means of a drive control in response to a target value specification of the pass sequence model. Furthermore, the drive of the at least one strand guiding roller is controlled by a strand guiding roller drive control in response to a target value specification of the strand casting machine drive model.
Mass flow regulation in roller devices
A method for controlling a roller line, preferably a cold roller line, which has one or more roller stands each with two working rollers, which form a roller gap, through which a roller band is transportable. One or both working rollers can shift relative to the other, so that the roller gap is adjustable. The method includes making available a reference speed, which is a parameter for controlling the roller line, measurement of speed of the roller band before the inlet into the roller gap, measurement of the thickness of the roller band before the inlet into the roller gap, and adjustment of the roller gap of one or more roller frames in the roller line on the basis of measured speed and thickness before the inlet into the roller gap as well as the reference speed.
Emulsion flow optimization method for suppressing vibration of cold continuous rolling mill
An emulsion flow optimization method suitable for a cold continuous rolling mill that aims to achieve vibration suppression. The method aims to suppress vibrations by an oil film thickness model and a friction coefficient model. An optimum set value of the emulsion flow rate for each rolling stand that aims to achieve vibration suppression is optimized on the basis of an over-lubrication film thickness critical value and an under-lubrication film thickness critical value that are proposed. The method greatly reduces the incidence of rolling mill vibration defects, improves production efficiency and product quality, treats rolling mill vibration defects, and improves the surface quality and rolling process stability of a finished strip of a cold continuous rolling mill.
Method for operating an annealing furnace
A method for operating an annealing furnace to anneal a metal strip provides that, initially, at least one target material property (MP.sub.Target) is specified for a point or a section of the metal strip after passing through the annealing furnace. In addition, information (E) on the metal strip is provided before or in the annealing furnace. A calculation of a target temperature distribution (T.sub.Target) and/or a target speed (V.sub.Target) of the metal strip in the annealing furnace is then carried out with the assistance of a computer-aided model as a function of the target material properties and the specified information. The target temperature distribution and/or target speed calculated in this manner is/are subsequently set in the annealing furnace in order to transfer the material property of the metal strip behind the annealing furnace to the desired target material property MP.sub.Target.
Method for determining the stamping quality of profiled bar material
A method for determining the stamping quality of profiled bar includes steps of: a) upstream of the rolling stand performing shaping, the initial speed V.sub.A of the starting product is determined and the initial diameter D.sub.A or initial cross-sectional area F.sub.A are determined contactlessly. b) After the rolling stand, the final speed V.sub.E of the end product is measured and the diameter D.sub.E or area F.sub.E of a virtual enveloping shell for the end product is determined contactlessly. c) The diameter D.sub.N of a virtual, round end product is determined contactlessly as D.sub.N=square root of (D.sub.A.sup.2*V.sub.A/V.sub.E) and/or the average cross-sectional area F.sub.NE of the end product (2) is determined contactlessly as F.sub.NE=F.sub.A*V.sub.A/V.sub.E. d1) The characteristic stamping variable PKG is calculated, and the characteristic stamping variable PKG is compared with a pre-set setpoint value PKG.sub.set. A device for carrying out the method is also provided.