A method for the automatic calibration of vertical rolls of a vertical rolling stand, each of which is supported in a vertical roll unit which is adjustable with respect to a predetermined center line of a plurality of components arranged in a rolling train, including the steps of a) moving the vertical roll units into a calibration position transverse to the center line against at least one stationary stop of the vertical rolling stand, which has a certain known position with respect to the center line , b) calculating a calibrated initial distance A.sub.kal between an outer edge of a vertical roll facing a rolled stock or the center line and the center line in the calibration position, and c) adjusting the vertical roll units to a defined operating position.

Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.

Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.

The present application describes a Cold Rolling Mill (CRM) 200. The CRM 200 comprises a pair of working rolls 202 configured to apply stress on a metal strip for reducing thickness of the metal strip. The pair of working rolls 202 have a face width of 1350 mm. The CRM 200 further comprises a pair of intermediate rolls 204 configured to provide mechanical support to the pair of working rolls 202. The pair of intermediate rolls 204 have a face width of 1280 mm. The CRM 200 further comprises a pair of back-up rolls 206 configured to provide mechanical support to the pair of intermediate rolls 204. The back-up rolls 206 have a face width of 1300 mm. Bearing center distance of the CRM 200 is 2170 mm.

A method of controlling a rolling mill production system for production of a coil-shaped end product from a slab, the production including processing the slab by sequentially arranged production units, the processing by the production units resulting in a respective strip-shaped product having physical data, the method including modeling, under consideration of the physical data, the processing of a testing product by a plurality of production units arranged downstream from a given production unit while taking into account the physical data. If the modelling shows that, under consideration of the physical data, one of the products resulting from processing by the downstream production units does not meet a predetermined quality criterion, the intended manufacture of the product is interrupted and a signal relating to the interrupting is outputted.

The present disclosure provides a strip flatness prediction method considering lateral spread during rolling. The method includes: step 1: acquiring strip parameters, roll parameters and rolling process parameters; step 2: introducing a change factor of a lateral thickness difference before and after rolling and a lateral spread factor by considering lateral metal flow, and constructing a strip flatness prediction model based on the coupling of flatness, crown and lateral spread; step 3: constructing a three-dimensional (3D) finite element model (FEM) of a rolling mill and a strip, simulating strip rolling by the 3D FEM, extracting lateral displacement and thickness data of the strip during a stable rolling stage, calculating parameters of the strip flatness prediction model based on the coupling of flatness, crown and lateral spread; and step 4: predicting the flatness of the strip by the strip flatness prediction model based on the coupling of flatness, crown and lateral spread.

The ratio of the difference between a surface distance L at each of the different positions in a width direction DW of a metal sheet and a minimum surface distance Lm to the minimum surface distance Lm is an elongation difference ratio. The elongation difference ratio in a center section in the width direction DW of the metal sheet is less than or equal to 3×10.sup.−5. The elongation difference ratios in two edge sections in the width direction DW of the metal sheet are less than or equal to 15×10.sup.−5. The elongation difference ratio in at least one of the two edge sections in the width direction DW of the metal sheet is less than the elongation difference ratio in the center section in the width direction of the metal sheet.

A large-size H-shaped steel product is produced by performing a rough rolling step including an edging rolling step of rolling and shaping a material to be rolled into a predetermined almost dog-bone shape, and a flat rolling step of performing rolling of a web part by rotating the material to be rolled after completion of the edging rolling step by 90° or 270°, upper and lower caliber rolls of at least one caliber of calibers configured to perform the flat rolling step include recessed parts configured to form a raised part at a middle of a web part of the material to be rolled, the recessed parts being provided at roll barrel length middle parts of the upper and lower caliber rolls.

The present disclosure provides a strip flatness prediction method considering lateral spread during rolling. The method includes: step 1: acquiring strip parameters, roll parameters and rolling process parameters; step 2: introducing a change factor of a lateral thickness difference before and after rolling and a lateral spread factor by considering lateral metal flow, and constructing a strip flatness prediction model based on the coupling of flatness, crown and lateral spread; step 3: constructing a three-dimensional (3D) finite element model (FEM) of a rolling mill and a strip, simulating strip rolling by the 3D FEM, extracting lateral displacement and thickness data of the strip during a stable rolling stage, calculating parameters of the strip flatness prediction model based on the coupling of flatness, crown and lateral spread; and step 4: predicting the flatness of the strip by the strip flatness prediction model based on the coupling of flatness, crown and lateral spread.

The ratio of the difference between a surface distance L at each of the different positions in a width direction DW of a metal sheet and a minimum surface distance Lm to the minimum surface distance Lm is an elongation difference ratio. The elongation difference ratio in a center section in the width direction DW of the metal sheet is less than or equal to 310.sup.5. The elongation difference ratios in two edge sections in the width direction DW of the metal sheet are less than or equal to 1510.sup.5. The elongation difference ratio in at least one of the two edge sections in the width direction DW of the metal sheet is less than the elongation difference ratio in the center section in the width direction of the metal sheet.