B21B2271/025

METHOD OF CONTROLLING A ROLL GAP IN A ROLLING MILL
20220379360 · 2022-12-01 ·

A method of controlling a roll gap between first and second work rolls (102, 104) that includes defining a plurality of work surface locations spaced apart along the first work roll (102) in the longitudinal direction; obtaining a radius of the work surface (102a) of the first work roll (102) at each of the work surface locations; based on the radii of the work surface locations, obtaining a longitudinal profile of the work surface (102a); based on the longitudinal profile, tilting the first work roll (102) relative to the second work roll (104) in the common plane in order to reduce a difference in the average size of the gap either side of a centerline (CL), which bisects the longitudinal axes of the first and second work rolls (102, 104).

Frequency-dependent distribution of manipulated variables for changing the rolling stock cross section in a roll train
11623258 · 2023-04-11 · ·

Rolling stock (2) composed of metal is rolled in rolling stands (3a to 3f) of a roll train (1) under the control of a control device. The control device, on the basis of a variable (δQ) (which is characteristic of the change in the cross section with which the rolling stock (2) is supposed to run out of a rolling stand (3e) of the roll train (1)), first determines all provisional manipulated variables (Sb to Se) for the rolling stand (3e) and rolling stands (3b to 3d) located upstream of the rolling stand (3e), and uses said provisional manipulated variables to determine final manipulated variables (Sb′ to Se′), which influence the cross section with which the rolling stock (2) runs out of the respective rolling stand (3b to 3e). The control device determines the provisional manipulated variables (Sb to Sd) for the upstream rolling stands (3b to 3d) by frequency filtering.

Determination of an adjustment of a roll stand

Slabs pass through a furnace in a conveying direction, are heated to rolling temperature, and are rolled in at least one roller stand. Determining device receives information showing the regions occupied by the slabs relative to one another when passing through the furnace in at least one direction orthogonal to the conveying direction, and determines, for at least one rolling pass of the respective slab, an adjustment of the roller stand performing this rolling pass without prior determination of a respective temperature distribution of a respective slab or without utilization of a determined temperature of a respective slab. The determining device takes into account the region occupied by the respective preceding and/or following slab, seen in the conveying direction, relative to the respective slab, and supplies the respective determined adjustment of the roller stand to a control device, which controls the roller stand when the respective slab is being rolled.

PREVENTING UNDULATIONS WHEN ROLLING METAL STRIPS

A control device (3b) for a roll stand (1). During rolling of a metal strip (2) in the roll stand (1), the device receives measurement data (M) for a lateral position (y) of the metal strip (2) on the inlet side and/or outlet side of the roll stand (1). Taking into account parameters (P) of the stand regulator (3a) on the basis of the deviation in the lateral position (y) from a target position (y*), a stand regulator (3a) of the control device (3b) determines a tilt value (δs) for the roll stand (1) and controls the roll stand (1) accordingly. The control device (3b) determines at least one variable (V1, V2, Q1, Q2) from which it is derived, for both strip edges (7, 8) of the metal strip (2), whether the metal strip (2) forms an undulation (9) in the region of the particular strip edge (7, 8). As soon as the metal strip (2) forms an undulation (9) in the region of one of the strip edges (7, 8), the control device (3b) varies at least one of the parameters (P) of the stand regulator (3a), such that the stand regulator (3a) determines the tilt value (δs), starting from the variation in the at least one parameter (P), and taking into account the changed parameter (P).

DETERMINATION OF AN ADJUSTMENT OF A ROLL STAND

Slabs pass through a furnace in a conveying direction, are heated to rolling temperature, and are rolled in at least one roller stand. Determining device receives information showing the regions occupied by the slabs relative to one another when passing through the furnace in at least one direction orthogonal to the conveying direction, and determines, for at least one rolling pass of the respective slab, an adjustment of the roller stand performing this rolling pass without prior determination of a respective temperature distribution of a respective slab or without utilization of a determined temperature of a respective slab. The determining device takes into account the region occupied by the respective preceding and/or following slab, seen in the conveying direction, relative to the respective slab, and supplies the respective determined adjustment of the roller stand to a control device, which controls the roller stand when the respective slab is being rolled.

FREQUENCY-DEPENDENT DISTRIBUTION OF MANIPULATED VARIABLES FOR CHANGING THE ROLLING STOCK CROSS SECTION IN A ROLL TRAIN
20210229146 · 2021-07-29 ·

Rolling stock (2) composed of metal is rolled in rolling stands (3a to 3f) of a roll train (1) under the control of a control device. The control device, on the basis of a variable (δQ) (which is characteristic of the change in the cross section with which the rolling stock (2) is supposed to run out of a rolling stand (3e) of the roll train (1)), first determines all provisional manipulated variables (Sb to Se) for the rolling stand (3e) and rolling stands (3b to 3d) located upstream of the rolling stand (3e), and uses said provisional manipulated variables to determine final manipulated variables (Sb′ to Se′), which influence the cross section with which the rolling stock (2) runs out of the respective rolling stand (3b to 3e). The control device determines the provisional manipulated variables (Sb to Sd) for the upstream rolling stands (3b to 3d) by frequency filtering.

Model predictive strip position controller

When the strip head (7) of a metal strip (1) runs out of a roll stand (2a), a lateral position (y) of the strip head (7) is detected by a detection device (8) at at least one location (P) lying between the roll stand (2a) and a device (8) arranged downstream of the roll stand. A strip position controller (10) is designed as a model predictive controller which ascertains a sequence of adjusting commands (u.sub.k) to be output one after the other in a work cycle (T) on the basis of the detected lateral position (y) of the strip head (7), and the sequence is used to adjust a respective roll gap wedge. The number of control commands (u.sub.k) define a prediction horizon (PH) of the strip position controller (10) in connection with the work cycle (T). The strip position controller (10) at least supplies the roll stand (2a) with the control command (u.sub.0) ascertained to be output next.

Method of controlling a roll gap in a rolling mill

A method of controlling a roll gap between first and second work rolls (102, 104) that includes defining a plurality of work surface locations spaced apart along the first work roll (102) in the longitudinal direction; obtaining a radius of the work surface (102a) of the first work roll (102) at each of the work surface locations; based on the radii of the work surface locations, obtaining a longitudinal profile of the work surface (102a); based on the longitudinal profile, tilting the first work roll (102) relative to the second work roll (104) in the common plane in order to reduce a difference in the average size of the gap either side of a centerline (CL), which bisects the longitudinal axes of the first and second work rolls (102, 104).

ROLL STEERING CONTROL SYSTEMS AND METHODS FOR TANDEM MILLS

Systems and associated methods for controlling roll steering during rolling of a metal substrate may include a steering control actuator adapted to control an inclination of a work roll of a work stand of the rolling mill, a sensor configured to measure a parameter of a metal substrate upstream from the work stand, and a controller operably connected with the steering control actuator and the sensor. The controller may generate a model for the work stand and determine an adjustment value for the work stand, receive the measured parameter from the sensor, and determine an expected output parameter by adjusting the measured parameter by the adjustment value. The controller may also compare the expected output parameter with a target output parameter and actuate the steering control actuator such that the expected output parameter is within a predefined tolerance of the target parameter.

MODEL PREDICTIVE STRIP POSITION CONTROLLER

When the strip head (7) of a metal strip (1) runs out of a roll stand (2a), a lateral position (y) of the strip head (7) is detected by a detection device (8) at at least one location (P) lying between the roll stand (2a) and a device (8) arranged downstream of the roll stand. A strip position controller (10) is designed as a model predictive controller which ascertains a sequence of adjusting commands (u.sub.k) to be output one after the other in a work cycle (T) on the basis of the detected lateral position (y) of the strip head (7), and the sequence is used to adjust a respective roll gap wedge. The number of control commands (u.sub.k) define a prediction horizon (PH) of the strip position controller (10) in connection with the work cycle (T). The strip position controller (10) at least supplies the roll stand (2a) with the control command (u.sub.0) ascertained to be output next.